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Double Station Armature Testing Equipment For Low Duty Car Starter

Shanghai Wind Automation Equipment Co.,Ltd

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Double Station Armature Testing Equipment For Low Duty Car Starter

Country/Region china
City & Province shanghai shanghai
Categories Mining Machinery
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Product Details

Double Station Armature Tester For Low Duty Car Starter WIND-ATS-02

 Shanghai Wind Automation
Tester ModelWIND-ATS-02
Hardware Measurement devicePC &PLC
Operating system & versionWindows
SoftwareEmbedded Systems
Statistic data optionYes
Print report functionUSB port for statistic data unload
Labeling functionCan be added with additional cost
Mechanical specs 
Pneumatic positionnningyes
Extensible mechanical tools with Nbr of bare armatureyes
Change over time10min
Capability of test stationTwo station
TEST FEATURES 
Welding RESISTANCE TESTyes
Bar to Bar resistanceyes
INSULATION RESISTANCEyes
DIELECTRIC STRENGTH TESTyes
Surge Testyes

 

 

(1) Application

 

Starter armature upto 36 slots

 

covering 13, 17, 19 (few), 21,23,25,27, 28,29,33 slots (common)

 

 

 

(2) Advantages

 

a. Automatic positioning, the operator no need to check initial positioning by hand

 

b. The biggest starting armature manufacturer ordered over 10pcs and 100% satisfaction

 

c. Testing panel cycle time: 8~9s (according to 33bars)

 

 

 

(3) Technical Data

 

 

Test Item

 

 

Test Method

 

 

Bar to Bar resistance,0.01mΩ~10mΩ

(Out of range display OVER)

 

 

Four-terminal measurement to ensure accuracy

 

 

Welding resistance,0.001mΩ-10mΩ

(Out of range display OVER)

 

 

Six-terminal measurement to ensure accuracy

 

 

Cross resistance 0.01mΩ-10mΩ

 

 

Four-terminal measurement to ensure accuracy

 

 

Surge 100-1000V (100V/time)

Pulse crest:0.5u sec, Frequency 1~40MHz

 

 

 

Standard waveform is Write, OK waveform is Green,

NG waveform is Red

 

 

Isolation resistance DC 500V

Testing time:1~10s (0.1s/time)

 

 

Range:1~500MΩ

Accuracy: ≤±5%

 

 

Hipot AC 100-1000V

 

 

Testing time:1~10s (0.1s/time)

 

 

 

 

(4) Main Configuration

 

15’’ Touch screen Sampling Chip: BB Relay:NAIS High voltage relay:Meder

 

Pneumatic parts:Airtec

 

Power: AC 220V,50Hz

 

Air pressure:0.4~0.6MPa

 

Temperature:0~45℃

 

Dimension: 950mm*1250mm*580mm

 

HS Code:9030390000

 

 

 

(5) FixtureTolerance range

 

For types of armature, the fixture are needed and tolerance adaption are as below:

 

1. Armature commutator with same slot bars, the outside diameter tolerance is +4mm

 

2. When armature outside diameter change, the holding fixture should be changed

 

 

 

(6) Wearing Parts

 

1.Communication Contact Pins (One year for automatic type, half year for manual loading type)

 

2. Rubber Ring Fixture

 

 

 

(7)  Ask and Answer

 

Ask:

 

It’s not clear for me this percentage of 25 – 30%. We know that the surge test is a comparative test by

 

wave for results. In your manual is telling that the results deviation of 5%. Please explain me better why

 

the pulse alternates from 1100 to 1050 for example?

 

Answer:

 

Surge test use High voltage pulse voltage applied to windings, By decaying and comparing the oscillation

 

waveform space to determine whether the winding have a problem,

 

The result is a comparing of sample waveform and tested waveform 's area difference, S1-S0/S0 is the

 

Percentage, it should be within the 'Judge Uper(%)',

 

Usually some of our local user, the starter armature manufacturer set it as 25%~30%.

 

And the pulse voltage is not DC, it is alternating,

 

For example when you input 1000V, it might be 1100V or 1050V,

 

Applied voltage result in current, the speed of energy release is different every time, too

 

So the data showed is just a reference, it will be different every time,

 

In general, The Surge test result is Qualitative rather than quantitative.

 

 

Please click below photo to view armature tester video


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