Zhengzhou Jinghua Industry Co.,Ltd. |
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Key Technology & Innovation Potions
1. All parts in contact with raw material are made of food-grade
stainless steel, which protects materials from outer pollution.
2. High rotating speed, high line speed, excellent rasping
performance, uniform particle, and high starch ionization rate.
3. Rotor is calibrated with international advanced dynamic-balance
instrument, meeting G1 standard.
4. Components(bearings for example) are imported from Europe with
longer service life
5. Unique sieve-tension gear makes disassembly easy.
6. Saw Blade is manufactured with special steel by special process,
with higher hardness and wear resistance.
7. Rasping bulk is cast of high-chromium iron, hardness reaching
HRC60, having excellent wear resistance.
8. Unique drum groove and layering instrument design benefits saw
blade changing.
Main technical parameters
Model | DCM8435 | DCM8450 | DCM8465 | DCM1070 |
Main shaft rotating speed(r/min) | 2100 | 2100 | 2100 | 1470 |
Drum diameter (mm) | Φ840 | Φ840 | Φ840 | Φ1100 |
Drum width (mm) | 350 | 500 | 650 | 700 |
Power (Kw) | 110 | 160 | 200 | 250 |
Capacity (t/h) | 20-23 | 30-33 | 35-40 | 40-45 |
Dimension(mm) | 2170x1260x1220 | 2170x1385x1250 | 2170x1650x1380 | 3000x1590x1500 |
Structure introduction
Complete machine consists of rotor, rasping blade, engine base,
upper cover, side cover, bearing base, gearing, motor, etc.
1. Engine base props up all components, which rotor and bearings
are all fixed on.
2. Rotor is made of special stainless steel, uniform grooves on the
surface to install saw blade.
3. Saw blade is comprised of 2 stainless-steel layer with locating
pin and a saw blade.
4. 2 combined rasping blade are equipped on both side of rotor,
which could achieve rotor two-way rotating and crests higher
crushing rate.
5. A sieve is equipped between rasping blades, which is tensioned
by two sets tensioning instruments.
6. For easy operation, upper shell divides into two parts, upper
cover and side cover.
7. Use Sweden SKF Bearings and German opittle belt.
8. Motor drives rotor by belt, which is protected by sealed
protective cover.
The working principle of rasper
The material enters into the body of the file mill shell through the upper entrance, and is broken by the impact, shear and grinding effect of the
saw blade moving at high speed. The lower part of the rotor is equipped with a screen screen. The material smaller than the size of the screen
hole is discharged through the screen plate, and the particles larger than the size of the screen hole are blocked and remain on the screen plate to continue to be hit and grinder by the saw blade.
There are four steps to making starch
1.Cleaning:To remove the stone sand and from the raw material ,and peel it.
2.Crushing :To destroys the fiber structure and makes the starch particles free.
3.Separator:To removing sand ,mud from starch slurry, degreasing, microslag separation, protein separation, washing and concentration of all kinds of starch and modified starch emulsion.
4.Drying and Packing:To dehydrator the wet starch, sifter and packaged.
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Pre-sale service
1.Accept customer consultation and customize products according to customer requirements.
2.Provide customers with product process, equipment parameters and processes, and train personnel according to customer requirements.
Sale service
1.The company sent technical personnel to the scene of the on-the -spot guidance equipment installation,debugging and training operators.
2.If there is any problem during the installation, please contact the responsible person in time. We will solve the problem in time to ensure the installation progress.
After-sale service
1.Provide telephone and video support. If the customer has any problems or abnormal devices in use, you can contact us by phone. We will help the customer solve the problems by phone or video.
2.If the phone or video doesn't work, the company will send technicians to the scene to fix the problem.
3.Products purchased in our company, we provide one-year warranty and lifelong maintenance service.
Q1: Can you provide detailed parameters and drawings of the equipment?
A: Yes, you can contact us by email, we will provide you with the detailed parameters and drawings of the equipment.
Q2:How long is the warranty period of the equipment?
A:After the successful installation and commissioning of the equipment, there is a one-year warranty period.
Q3:What kind of after-sales service do you provide?
A:Provide after-sales service for customers through telephone, video guidance, on-site maintenance, etc.
Q4: Are your products can be assured ?
A: Our machines are all passed ISO9001:2001 and have CE certificate
by SGS, TUV.
Q5: If we show you our layout of factory, can you help us to design
the whole process line?
A : Yes, our experienced engineers and technical employees can help
you to arrange the layout and installation of whole process line
based on your real situation;
Q6: If we have samples of new products, can you help us to analysis and design the machine?
A: Yes, Our technical department can help you to analysis, design
and test the new products you offered.