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Custom 5-axis Precision CNC Lathe Machining Service Aluminum Alloy Parts

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Custom 5-axis Precision CNC Lathe Machining Service Aluminum Alloy Parts

Country/Region china
City & Province shenzhen
Categories Other General Mechanical Components
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Product Details

Custom 5-axis precision CNC lathe machining service aluminum alloy parts

 

 

What is 5-Axis CNC Machining?

 

3 axis is the simplest and most common type of CNC machine. 4 axis machines are more complex and can be used to perform more

complicated operations. 5 axis machines are the most complex type of CNC machine since they can do almost any type of operation that a 3 or

4 axis CNC machine would do, while adding the ability to work on non-flat surfaces.

 

5-axis machining refers to a machine’s ability to move a tool or a part in five different axes simultaneously. Basic machining operates on three primary axes, X,Y, and Z; however, a 5-axis CNC machining tool can rotate two additional axes, A and B, which give the cutting tool a multidirectional approach.

 

Our 5 Axis Machining Material – The Advantage Of 5 Axis Cnc Machining

 

We offer 5 Axis Machining service for any types of custom 5 Axis Machining parts, whatever plastics or metals, simple or complex. Aluminum, titanium,copper,brass , stainless steel, resin and more, according to the characteristics and shape of the material to determine the most appropriate cnc machining method. From the cnc machining of small parts with complex and precise shape to the cnc machining of large parts, he is also good at 5 axis cnc machining materials with high difficulty and high precision.

 

 

Parts Certifications


ISO 9001:2015 | AS9100D | ITAR Registered

 

 

 

 

5 Axis CNC Machining Facilities

 

JYH implements strict quality control protocols to ensure that every client receives superior-quality products.

We have dedicated workshops with state-of-the-art equipment for a wide range of operations.

This way, we incorporate meticulous inspection in our 5-axis CNC machining processes.

 

 

5 Axis CNC Machining Surface Finishes

 

 

Chrome Plating

Chrome Plating has the same effect as a polished mirror. It has an extra layer of electroplating than polishing into a mirror. Chrome Plating increases the wear resistance of parts. Rubbing with your hands will not affect the surface, as long as there is no hard object to collide and rub, there will be no scratches.

Color Anudizing

Color anodizing is available in camouflage and gradients. Customers can choose from a variety of colors based on Pantone shade numbers.It deposits a layer of a controlled oxide film or non-conductive anodic oxide on non-ferrous metal surfaces such as aluminum.

Painting

It is suitable for parts that do not require high size,because the paint is relatively thick,which affects the size.

Sandblasting

Different sands are used to spray the surface of the parts, the surface requirements of the products are different, the sands used are also different, and the prices are also different.

 

Benefits of 5 Axis Machining

  • The 5 axis machining parts can be finished on a single 5 axis machine, which reduces fixture and setup preparation, saves a lot of time

  • Complex geometries can be processed with ease, high productivity and efficiency can be guaranteed at the same time

  • Excellent surface finishes can be achieved, improves the overall quality of 5 axis CNC parts

  • Expanded capabilities, higher accuracy, boosted throughput, and shortened lead time

  • Improved cutting conditions, maintain the optimal cutting, and reduce damage to the tool

Tolerance for 5 Axis CNC Machining Services

 

 

Type
 
Tolerance
Linear dimension
 
+/- 0.015 mm
+/- 0.002 inch

 
Hole diameters (not reamed)+/- 0.015 mm
+/- 0.002 inch

 
Shaft diameters+/- 0.015 mm
+/- 0.002 inch

 
Part size's limit860 * 660 *650 mm
39.0 * 23.5 * 23.5 inch

 

 

5-axis machining is ideal for many applications across a variety of industries, including:

 

Aerospace:The aerospace industry uses 5-axis CNC machines to create geometrically challenging and intricate components that often require smooth edges, contours, interior cuts, or other finishes. 5-axis machining eliminates the need for repositioning, ensuring higher accuracy.

 

Automotive:With a need for a low-cost, high-volume production outlet, the automotive industry relies on 5-axis CNC machine manufacturers to produce consistent, high-quality components with precise tolerances. The industry also benefits from the versatility of CNC machining processes to create detailed pieces from a broad range of materials used in vehicle production.

 

Energy:Components in the energy industry are exposed to extreme environments and often play a critical role in the safety and security of site conditions. 5 axis machining helps to ensure that these parts are manufactured precisely and finished to the exact specifications necessary to maintain safety and functionality.

 

Industrial Sector:The industrial sector accounts for a multitude of industries not explicitly mentioned here, many of which rely on the versatility, efficiency, and precision of 5-axis milling machines to create complex, detailed components.

 

Medical:5-axis cutting machines aid in creating medical implants, devices, and other equipment that have to meet rigorous healthcare standards, allowing manufacturers to finish even the smallest of parts with extreme precision.

 

 

What are the 5 axes on a CNC machine?

 

The axes, in terms of CNC machining, determine the number of directions that the cutting tool can move in when producing parts.

There are the three-dimensional axes, and the 5-axis machine’s cutting tool can also rotate to approach the part from two directions,

which serve as two additional axes.

 

When does 5-axis machining make sense?

 

Because of the flexibility offered by 5-axis machining, it should be used to create the most complex shapes and details in parts.

The stability of the tool also provides a smoother and more consistent finish.

 

Surface Finish Options for 5 Axis CNC Machining Parts

 

Our part finishing services are exceptional as our teams are experts in plastic, composite, and

metal surface finishing.Furthermore, we have state-of-the-art machines and infrastructure to bring your idea to life.

 

 

JYH implements strict quality control protocols to ensure that every client receives superior-quality products.

We have dedicated workshops with state-of-the-art equipment for a wide range of operations.

This way, we incorporate meticulous inspection in our 5-axis CNC machining processes.

 

 

Applications of 5 Axis Milling

 

 

Our 5-axis milling services is your best bet when it comes to manufacturing complex, highly precise components

for a wide range of industries. Our manufacturing capabilities allow us to accelerate the production of several components,

including:

 

 

►Automotive components: Engine housing, light guides, valves, engine covers, inspection jigs;


►Aerospace parts: Fuselage sections, bulkheads, landing gear components
Medical and Surgical tools: Forceps, scalpels, spacers, clamps, cutters, surgical scissors;


►Military components: Submarine parts, turbine blades, engine parts, weapons, sensors;
Military components: Submarine parts, turbine blades, engine parts, weapons, sensors.

 

 

5-Axis CNC Machining FAQ

 

What are the 5 axes on a CNC machine?

The axes, in terms of CNC machining, determine the number of directions that the cutting tool can move in when producing parts. There are

the three-dimensional axes, and the 5-axis machine’s cutting tool can also rotate to approach the part from two directions, which serve as two additional axes.

 

When does 5-axis machining make sense?

Because of the flexibility offered by 5-axis machining, it should be used to create the most complex shapes and details in parts. The stability

of the tool also provides a smoother and more consistent finish.

 

Can 5-axis provide tight tolerances?

5-axis CNC machining is one of the most advanced manufacturing technologies available, so it can produce some of the tightest tolerances possible, even on complex and detailed parts.



 

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