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1000-2000 Shots Vacuum Casting Rapid Prototyping Low Volume Production

Shenzhen Jinyihe Technology Co., Ltd.

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1000-2000 Shots Vacuum Casting Rapid Prototyping Low Volume Production

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City & Province shenzhen
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Product Details

Vacuum Casting Service For Rapid Prototyping And Low-Volume Production Parts

 

 

 

 

Vacuum Casting:

 

 

   Polyurethane vacuum casting is a specialized method used to create accurate replicas of master patterns.

This involves using affordable silicone molds and liquid casting resins. The resulting copies exhibit similar quality

to plastic injection molded parts, but they are much quicker and cost-effective to produce.

 

 

Advantages of Vacuum Casting:

 

  • Ideal for Small Production Runs
  • Achieves Consistent Self-Colored Parts
  • Minimal InitiaInvestment Required
  • Delivers Production-Quality Components
  • Wide Array of Material Options
  • Enables Creation of Rubber-Like Parts and Over molds

 

Vacuum Casting Tolerance Guidelines:

 

 

Part size / dimensionToleranceAngularity
< 11’’ (300 mm)± .005’’ (0.125 mm)± 0.5°
< 24’’ (600 mm)± .010’’ (0.250 mm)± 1.0°
< 36’’ (900 mm)± 1/16’’ (0.400 mm)

± 1.0°

 

 

 

Size limitations for Vacuum Casting:

 

 

 

Requirement

 

 

Specifications

 

 

Maximum part dimensions

 

 

1900 x 900 x 750 mm

 

 

Minimum wall thickness

 

 

0.75 mm (recommended wall thickness 1.5 mm)

 

 

Duplication quantities

 

 

25-30 copies (depend complexity of the mold and casting materials)

 

 

 

 

Why Choose JYH- precision for Vacuum Casting Services?

 

 

   In the realm of vacuum casting, a multitude of manufacturers are available for selection. Opting for the correct one holds

paramount importance to achieve your anticipated outcomes. Consider the following factors that make JYH Precision machining an ideal

choice for your vacuum casting requirements.

 

 

  • Outstanding Quality and Rapid Performance

    At JYH Precision, we believe that quality and speed should go hand in hand. Our approach combines extensive industry expertise with cutting-edge tools and technologies, enabling us to provide top-notch vacuum casting services within tight timelines (usually 7 to 14 days).

  • Enhancing Your Product with Finishing Services

  Vacuum casting is just a part of our capabilities. we provide an array of supplementary finishing services that contribute to bringing your product to its full potential. These services encompass machining, media blasting, printing, painting, and beyond.

  • Smart Quotes Tailored to Your Every Project

   We recognize that your requirements are distinct, and unnecessary expenses are undesirable. Hence, we refrain from imposing minimum order volumes or dollar values for our vacuum casting services. Leveraging advanced AI quotation algorithms, we ensure swift and precise quotes within 24 hours or less for almost all projects.

  • Supporting Design for Manufacturing and Remote Flexibility

  Vacuum casting is frequently utilized for prototyping, we understand that many of the products . To facilitate their refinement, we extend comprehensive design for manufacturing assistance to our clients. Additionally, we provide detailed video documentation of the production process for clients who cannot be physically present.

 

 

Vacuum Casting Finishing:

 

Glossy paint

   High-gloss paint is renowned for its exceptional shine and ability to reflect light, creating a surface finish that imparts a nearly mirror-like appearance to objects.

Transparent

   This method allows for achieving exceptional transparency and purity in high-purity plastic materials used for components, combined with a polishing process.

Soft-touch

   This technique involves the application of a soft-touch coating surface finish to elements like rubberized buttons and coatings. Primarily utilized to enhance the ergonomic comfort of the produce.

 

 

Painting

 

   Simple process that apply a color on your parts, we have a large range of colors and style.

 

 

Laser engraving

 

   Utilize laser beams to modify object surface characteristics and personalize components according to your preferences.

Screen printing

   Screen printing serves as a versatile printing method for ink transfer onto surfaces. Operators skillfully employ tools such as paper and a squeegee to execute this process. Additionally, stencils can be utilized strategically to block ink transfer to specific areas. This technique is particularly valuable for creating intricate designs with multiple colors.

 

Tampography

   Pad Printing is an innovative technique for imprinting a 2-D image onto a 3-D object. This method involves utilizing an etched plate, often referred to as a cliche, in conjunction with a specialized pad to seamlessly transfer the desired image.

 

 

FAQ :

  • What makes JYH’s vacuum casting service unique?

 

Our vacuum casting service is renowned for its outstanding quality and rapid turnaround.

Our proficient technicians blend decades of expertise with cutting-edge technologies to swiftly

create exceptional prototypes and engineering models. Elevating the appeal of your components

is also within our purview, as we provide an array of finishing services such as machining, media blasting,

printing, painting, and more.

 

  • Can JYH’s design services, industrial design support or product development support as an extension of its vacuum casting services?

 

Indeed, as a complement to our vacuum casting services, we provide an extended offering specialized in

design-for-manufacturing support. While this service was previously exclusively available for approved orders,

we have now extended it to all incoming RFQs. Additionally, we are pleased to offer light assembly services

tailored to fulfill your specific requirements

 

  • What are JYH’s quality standards for its vacuum casting services?

 

To guarantee the utmost quality for your completed components, our team follows a rigorous quality control procedure.

This initiates with the validation and thorough testing of all materials. Throughout the production phase, we vigilantly manage

variables such as temperature, humidity, and other processing conditions, aiming to uphold unparalleled uniformity in your parts.

 

 

 

Shipping way:

 

 

 

QC checking before ship the product:

 

 

Payment term:

 

 

 

 

 

After service:

 

 

 

 

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Vacuum Casting Service For Rapid Prototyping And Low-Volume Production Parts ,JYH is your best injection mold supplier!

Injection Moulding is highly repeatab.

 

 

 

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