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Customized Magnesium Precision Machining Process For Gearboxes Products

Shenzhen Jinyihe Technology Co., Ltd.

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Customized Magnesium Precision Machining Process For Gearboxes Products

Country/Region china
City & Province shenzhen
Categories Tool Processing Services
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Product Details

Customized Magnesium Precision Machining Process For Gearboxes Products

 

 

 

JYH's Machining Magnesium Alloy service is a good choice for high quality, ISO 9001 certified parts

and We can provide Precise Tolerance with +/- 0.001mm of CNC Machining Magnesium Alloy Services.

 

 

 

 

 

JYH Manufacturing Capabilities
 


Our facility has CNC machining centers, CNC lathes, CNC longitudinal lathes, slow-speed wire cutting machines and so on, providing much manufacturing flexibility. Our engineers select the ideal equipment for an application based on the geometry, material, and volume of the part being machined to provide customers with premium quality parts at the best possible price.
 

 

 

 

 

CNC Machined Magnesium Applications

 

 

CNC-machined magnesium components are incredibly adaptable, serving industries like aerospace, automotive, medical, and defense.

JYH ensures detailed magnesium parts with strict tolerances, essential for numerous applications.

 

Aerospace ComponentsMagnesium's lightweight properties make it ideal for aerospace parts, reducing the overall weight of aircraft. Components include gearbox casings, seat frames, and other structural parts.
Automotive PartsIn the automotive industry, magnesium is used for parts like steering wheel columns, housings, and dashboard structures. Its light weight contributes to fuel efficiency.
Medical EquipmentMagnesium alloys are biocompatible, making them suitable for medical devices like surgical instruments, orthopedic implants, and equipment housings.
Electronics CasingsMagnesium is used in electronic devices such as laptops, cameras, and smartphones for its electromagnetic interference (EMI) shielding properties and lightweight nature. 
Robotics and AutomationMagnesium parts are used in robotics for their lightweight and high strength, ensuring efficient movement and durability.
Military and DefenseDue to its strength-to-weight ratio, magnesium is used in military applications like missile and aircraft components, as well as in equipment housings.

 

 

Magnesium's lightweight properties make it ideal for aerospace parts, reducing the overall weight of aircraft. Components include gearbox casings, seat frames, and other structural parts.

 

Available material

 

Magnesium’s natural properties, along with the benefits it provides those using it, make it an attractive option for CNC machining.

 

Material TypeTensile StrengthElongationYield StressDensityMaximum TemperatureTensile Modulus
AZ91D230MPa3.0%150MPa1.81g/㎤595℃44.8GPa
AZ80A290MPa2.0~5.0%179MPa1.81g/㎤595℃45Gpa
AZ31B280MPa8%160MPa1.76g/㎤595℃46GPa
ZK61B330Mpa12%178MPa1.81g/㎤630℃47GPa
AZ61B280Mpa14%165Mpa1.81g/㎤653℃45GPa
AM60B221MPa4.0%131Mpa1.81g/㎤428℃44.8GPa

 

 

 

Magnesium

 

 

Magnesium is lightweight and has excellent castability and high specific strength, which gives it application in the automotive industry.

Magnesium has applications in producing engine blocks, gearboxes, clutch housings, wheels and engine cradles, and oil pans.

 

Lead time: <10 days

Tolerances: ±0.125mm

Max Part Size: 200 x 80 x 100 cm

 

 

PROPERTIES


The chief appeal of magnesium is its weight. Magnesium and its alloys are as light as plastic, but as tough as metal.

When alloyed, magnesium’s strength-to-weight ratio exceeds all other structural metals.

This gives the material a tensile strength on par with steel and aluminum, as well as a low density that’s helpful for

reducing weight — and, in turn, increasing fuel efficiency — in automobiles.


Magnesium is also very easy to machine compared to other metals. Sawing, punching, drilling, milling, turning, and

other processes are smoother when using magnesium, and machining the material requires a significantly lower cutting force and overall production time than other metals.

 

Type
 

Tolerance

Linear dimension
 

+/- 0.015 mm
+/- 0.002 inch

 

Hole diameters (not reamed)

+/- 0.015 mm
+/- 0.002 inch

 

Shaft diameters

+/- 0.015 mm
+/- 0.002 inch

 

Part size's limit

850 * 650 *550 mm
39.0 * 23.5 * 23.5 inch

 

 

 

Quality Inspection

 

  • In addition to our stringent in-process controls, all components must pass a thorough final inspection.

we have a coordinate measuring machine, salt spray testing machines, profile projectors and other precision

measuring devices, etc.

 

  • Customers' CAD drawings can be directly imported in the coordinate measuring machines (CMM) for a

direct comparison to the dimensions that are taken from the physical part.

 

  • All testing is conducted in a 20 degree Celsius climate-controlled inspection room and the CMM is calibrated to

GB/T 16857.2-2006 (ISO10360-2:2001) standards. All components and sub-assemblies are 100% inspected,

identified with a logo if required and a final inspection is generated pertaining to all the critical dimensions.



 

Our shipping method

 

Our payment method

 

 


 

Our workshop

 

FAQ:
 

1-Is magnesium hard to machine?

  • Drilling, milling, turning, and other processes are smoother when using magnesium, and machining the material requires a significantly lower cutting force and overall production time than other metals.

2-Can you CNC magnesium?

  • Magnesium is a lightweight metal with high level of machining ability that can be CNC machined to create parts with high strength and excellent corrosion resistance. However, magnesium can be difficult to machine due to its tendency to ignite or explode if proper precautions are not taken

 

3-How many machines do you have?

  • We currently have more than 60 machines: roughly 40+ CNC mills and 30 Injection mold machine,10+ 3D printers. With our long history of growth, this number is always changing.

 

4-How do I get a quote?

  • To get a quote for all of our services, simply send us your 3D CAD model to us. You'll get an interactive quote within hours with free design feedback. If there are problem areas in the submitted design,we will provide free design feedback(DFM).

5-What types of files do you accept?

  • We can accept native SolidWorks or ProE files as well as solid 3D CAD models from other CAD systems output in IGES (.igs), STEP (.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format.

6-Do you provide First Article of Inspection (FAI) Service?

  • We can provide FAI as part of the unlimited offer.

 

 

7-What is payment term does your company can be acceptable?

  • We can accept T/T (50 prepayment should be paid before start the production; the 50% remaining payment should be paid after finish the project).

 


Magnesium​ Sample Pictures for your reference:

 

 
 

 

 

JYH technology, Your Professional CNC Machining Magnesium Alloy Services Partner!

 

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