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Tungsten Carbide PCD CVD Wire Drawing Dies Lubricant

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Address: 88 Century Dadao, Pudong New Area, Shanghai, China

Contact name:Zhang

DZ Iron Steel Group

Tungsten Carbide PCD CVD Wire Drawing Dies Lubricant

Country/Region	china
City & Province	shanghai shanghai
Categories	Tool Parts

Product Details

PCD CVD Diamond Coated Tungsten Carbide Copper Finished Wire Drawing Dies Moulds Polishing Drawing Powder Lubricant

Properties of CVD Diamond Coating Wire Drawing Dies

1. What is the CVD diamond coating wire drawing die?

CVD diamond coating wire drawing die, using carbide substrate as raw material and chemical vapor deposition (CVD), was used for micro level and nano level diamond composite coating on the inner surface of the dies, and then the coating was polished and polished to obtain a new die. The inner hole surface of the die is close to the nature of natural diamond, and has the characteristics of high finish and good wear resistance.

2. Advantages of CVD diamond coating wire drawing die

1, The die replacement period is long, the production continuity is good, and the energy consumption is reduced.

2, Reduce the labor intensity of 90% workers and improve the production efficiency.

3, Improve product quality, production process line diameter without change.

3. Production process

We introduce the mixture of carbon source gas and hydrogen into the vacuum chamber, and the gas is decomposed and decomposed at high temperature and below the standard atmospheric pressure, forming active carbon atoms and depositing on the substrate to grow into polycrystalline or monocrystalline diamond crystals.

4. Application of the CVD Diamond Coating Wire Drawing Dies
It is suitable for drawing all kinds of gas shielded welding wire, high carbon steel wire, medium and low carbon steel wire, stainless steel wire, copper and aluminum wire and all kinds of special-shaped pipe and wire without selecting material.

5. Properties and Characteristics of CVD Diamond Coating Wire Drawing Dies
(1) Die life, physical and chemical properties of the coating
Under normal working conditions, the drawing tonnage is more than 30 times of the carbide drawing dies;
Physical performance

(2) Die Characteristics:

-Special pretreatment technology creates super strong film base bonding force and prolongs die life;

-Ultra long life, greatly reducing the mode frequency;

-The ultra fine nano polishing surface improves the quality of wire rod;

- Improve drawing rate, achieve ultra high speed drawing and improve production efficiency;

-Without special cooling, water cooling can ensure long life;

-Without special lubrication, clean and lubricated medium can realize the super long service of the mould;

6. Product Specifications

Mold types	Mold core parameters
	Product models	external diameter	Height(H)		Compression angle			Fixed height	Out size
	(d)mm	(D)mm	(H)MM		(C)			-	Can be customized by client’s requests
Gas metal arc welding wire die	0.75-0.85	13	10		12			0.3d
	0.85-2.00	13	10		14			0.35d
	2.00-3.00	16	13
	3.00-5.00	19	17		16
	Above 5.00	19-21	17-20		16-18			0.4d
	Others	Can be customized by client’s requests
High carbon steel welding wire die	0.80-1.50	13		10		12	0.3d
	1.50-2.00	16		13
	2.00-3.00	19		17
	3.00-5.00	19-21		17-20		14	0.35d
	5.00-7.00
Copper coated wire die	0.78-1.00	13		10		14	0.3d
	1.00-2.00
	2.00-3.00	16		13		16
	3.00-5.00	19		17		16-18
	Above 5.00	Can be customized by client’s requests
Other special-shaped dies	Can be customized by client’s requests
				End

7. Mould Die specifications are customized.

Product Name	Specifications(mm)	Unit price(USD)
Composite coating die	0.80-1.40	75
	1.41-2.00	71
	2.01-4.50	75
	4.51-5.50	81
	5.51-6.50	94
	6.51-7.50	113

FAQ

If you have any others question ,please contact us and we will give you prompt response!

A:What is your main product?
Q:The main product include tungsten carbide bar, carbide wire drawing die, carbide drill bit button, carbide SS10 tips, carbide strip and carbide plate, anvil, carbide inserts, and any other carbide products and customized products.

A:Do you have certification on your products?
Q: ISO 9001:2008

A:What is about your general delivery date?
Q:Nomally 7-15 workdays .

A:What is your packing?
Q:We use standard export packing and customization is available.

A:Can I get the samples?
Q: Sure, contact us directly.