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[China]
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Address: LiangZhuangQiao, Jiaoxi, Zhenglu Town, Tianning District, Changzhou City, Jiangsu Province.
Contact name:Johnson Yang
Jiangsu XIANDAO Drying Technology Co., Ltd. |
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LZL Series Fluidized-vibrating And Continuous granulator Machine ( Granulating machine) for foodstuff industry
Preface
LZL series Fluidized-vibrating and continuous granulator is the new designed continuous granulator researched and developed by Changzhou YIBU drying equipment Co., ltd. Its features as bellow: small volume, high efficiency , energy save, the granule from it with high quality and so on .
The biggest characteristic of the machine is that only using this machine can complete the production process of granulation, drying, particle grading in one step. Meanwhile, the whole process is continuously carried out in a closed state, no flying dust as to avoid the material loss and air pollution to meet the requirement of the GMP .
We have manufactured decades specifications and 150 different machines to meet different needs. These practical experiences will be very beneficial to customers.
Our continuous fluidized bed granulator using the top spray method for a uniform, reproducible quality. High process efficiency through extremely fast drying and gentle product handling. Suitable for batches of 3 to 1,000 kilograms per batch .Further batch sizes available upon request.
Product details
| Application: | Foodstuff | Motor: | SEW ABB SIEMENS |
| Power Supply: | Customized | Condition: | Granulate |
| Capacity: | 20~200kg/h | MOC: | SUS316/SUS304 |
| Feature: | No Dead Angle | Principle: | Granulating |
The granule data for Several typical material
| Name | Adzuki beans powder | Soybean Milk powder | Starch | Gastric granule | VC powder | Yanke Ning | White Carbon black |
| Size of raw Powder (mesh) | ＜100 | 80～150 | ＜200 | ＜150 | ＜120 | ＜100 | ＜200 |
| Initial moisture(%) | 4 | 5 | 3 | 4 | 1.5 | 5 | 5 |
| Temperature Inside the granulating chamber | 55 | 60 | 60 | 60 | 55 | 55 | 60 |
| Granulating Time(minute) | 5 | 6 | 5 | 7 | 7 | 15 | 7 |
| Drying time (minute) | 14 | 15 | 15 | 15 | 15 | 18 | 15 |
| Drying time (minute) | 14 | 15 | 15 | 15 | 15 | 18 | 15 |
| Particle range (mesh) | 10～40 | 15～40 | 15～60 | 15～40 | 15～40 | 14～26 | 10～40 |
| Granule rate(%) | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
| The moisture of granule | 3 | 4 | 5 | 5 | 1.5 | 5 | 4 |
| Particle tensity | 2.5 | 2.6 | 3 | 2.8 | 2.7 | 3.5 | 2.7 |
Main technical parameter
| Model LZL- | 15 | 30 | 50 | 100 | 200 | 300 | 500 | 1000 | |
| Capacity (kg/h) | 10～20 | 25～35 | 40～60 | 90～110 | 180～220 | 270～330 | 450～550 | 900～1100 | |
| Particle range(mm) | 0.1～3 | ||||||||
| Fan Power(Kw) | 1.1 | 3.0 | 4.0 | 5.5 | 11 | 18.5 | 22 | 30 | |
| Heat consumption for drying (kcal./h) | 6062 | 10103 | 16838 | 33676 | 67352 | 101028 | 168380 | 336760 | |
| Compressed air (m3/min) | 0.4 | 0.4 | 0.5 | 0.8 | 1.1 | 1.5 | 2.0 | 2.7 | |
Plant installation space | A( mm) | 2100 | 2300 | 2400 | 2700 | 2900 | 3300 | 3500 | 3900 |
| B( mm) | 2900 | 3370 | 3900 | 4100 | 4800 | 5400 | 6100 | 6800 | |
| C( mm) | 450 | 500 | 550 | 650 | 750 | 820 | 950 | 1200 | |
| D( mm) | 2100 | 2300 | 2500 | 2750 | 3100 | 3500 | 3800 | 4100 | |
| E( mm) | 500 | 550 | 600 | 700 | 1000 | 1200 | 1650 | 2200 | |
| F( mm) | 650 | 700 | 750 | 950 | 1100 | 1200 | 1300 | 1500 | |
| φa( mm) | 400 | 590 | 700 | 980 | 1380 | 1700 | 2300 | 3000 | |
| φb( mm) | 260 | 350 | 450 | 640 | 900 | 1100 | 1500 | 2000 | |
Principle
Our complete system for maximum flexibility on a laboratory scale production scale : Modular processing inserts permit top spray, bottom spray and coating for fluidized bed, Continuous granulator bed or cycle processes. Operation can be done continually or batch capacity . Whether you're dealing with spray granulate or fluid encapsulation, agglomeration for powders, powder coating or particle coating;
The powder is fed into the granulating chamber by the material feeder system . By the effect of hot air , the powder is in the fluid state inside the granulating chamber . When the powder in the granulating chamber reaches a certain concentration, the atomizing system begins to spray the rationing liquid . When the powder contact with the liquid ,the powder will has the surface tension,and begin to agglomerate powder .with the size of granule become bigger and bigger , the granule will Overcome the terminal operating speed into the drying chamber through a hollow throat when the size of granule reached the certain requirement . By the hot air flow and vibrating , the granule will be dried and move towards ,after some time , the granule will reach discharge port . The Qualified granule will be discharged out after grading , and for the unqualified granule will return to the granulating chamber for further granulation.
Application
Pharmaceutical industry :
The granulating for tablet, granule, capsule and so on.
Foodstuff industry :
The granulating for all kinds of instant solid drink.
Ceramic industry:
the granulating before all kinds of tiles forming .
The granulating for other industry.
