Hwashi Full Automatic IBC Cage Frame Welding Machine Production Line

Application Product:

Frame Tube Material : DX51D galvanized steel tube

Specification of frame tube : Diameter : 18mm Wall thickness : 1mm

Frame overall size (L*W*H):1200x1000x1145mm(Error±10 GBT21589-2008)

Base Frame Tube Material : DX51D galvanized steel tube

Specification of base frame tube : Diameter : 22mm Wall thickness : 1.5mm

Machine Composition

1. Frame Welding Machine

Welding Efficiency: 45sec/pc

Welding Source: 6 sets MF DC Power Source

Feeder Platform Option: Single Layer or Double Layer

Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading

 

2. Frame Bending Machine

1. The equipment frame is processed as a whole to ensure high bending precision, stable operation and high efficiency. Every 15-20s can bend a frame.

2. Adopt special bending balance system to ensure diagonal dimension of frame.

3. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.

 

3. Frame Locking Machine

1. The machine frame is processed as a whole, with high insertion precision, large fastness to locking, stable and efficient operation.

2. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.

3. Manipulator can be configured to automatically load and unload materials to reduce personnel configuration.

 

 

 

4. Frame Punching and Hole Making Machine

 

1. The machine frame is processed as a whole, with high precision, stable and efficient operation.

2. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.

3. Manipulator can be configured to automatically load and unload materials to reduce personnel configuration.

 

 

5. Full Automatic Manipulator Production Line

1. The machine frame is processed as a whole, with high precision, stable and efficient operation.

2. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.

3. The whole automatic production line can complete the bending, locking and punching of the frame in 40 seconds.

4. The whole automatic production line can be operated by only one worker.

6. Base Frame Welding Machine

The design adopts horizontal structure and 7 welding heads for

completing the welding of base frame. The operator only need to load and unload the product. The machine will do the welding automatically. It adopts 3 sets of MF DC 160KVA power. The machine helps to increase

product quality and production rate, lower the production cost. Solve the

problem of unstable welding quality caused by manual work. Higher

production rate and automation level.

MATERIAL CONFIGURATION

1.Adopt silicon controlled from SEMIKRON of West Germany or IXYS of United Stated with high precision and long service life.

2.Adopt integrated circuit from Motorola of U.S. and PLC from Japan Panasonic with quick response and stable performance.

3.Adopt Japan Panasonic intelligent touch screen control system which is installed with automatic bug alarm system.

4.Adopt self-developed intelligent microcomputer welding control system to control the compensation for the fluctuation of circuit built-in voltage in order to ensure the fluctuation of voltage is within±15%.

5.Adopt South Korea SANWO pneumatic components with stable performance.

6.All the electronic components are from Japan Mitsubishi and Omron with ideal service life and performance.

7.The transformer adopts Japan high purity silicon steel sheet with good magnetic and electricity conductivity.

8.High precision all digital control system effectively resolve the problems of cold joint or loose welding due to the current shunt in projection welding.

9.Strictly comply with CE security standard to design the machine. Lower the accident rate.

COMPETITIVE ADVANTAGE

1. HWASHI is the leading brand in resistance welding industry in China for 20 years; Factory direct sale, competitive price.

2. Customized Service: We can help to design and develop the welding machine according to your requirement. We are flexible and capable Supplier.

3. Genuine Product with Excellent Quality:  12 months warranty. Our machines are strictly complied with ISO 9001:2000 and China Compulsory Certification. Most of our machines enjoy 8-10 years service life. 100% guarantee test before delivery.

4. After Sales Service and Technical Assistance: 24 hours technical support by email. Our professional team is always here willing to be your technical consultant.

5. Quick Delivery: Our company provides just-in-time delivery.

6. Prompt Response to Customers: Your satisfaction is the goal we pursue.