No Pollution Industrial Continuous Scrap Tire Plastic Pyrolysis to
oil Production Line
Waste tire/plastic pyrolysis plant is a technique which heats waste
tires or plastics in a sealed reactor vessel to be pyrolyzed into
oil gas, uncondensable gas and carbon black, for tires, also have
steel wire. The oil gas then go through a water circulating cooling
system to be cooled down to oil, which is a good heating fuel used
in industries. The uncondensable gas is usually recycled to heat
the reactor or collected for other heating use. Carbon black could
be made into pellets for burning and heating, just like coal, or
refining for making new rubber products. Steel wire could be sold
to the recycle station or steel mill for remelting.
Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed
Fuel oil: Widely used in industries such as steel and iron
factories, ceramics or chemical industries or hotels, restaurants
etc. as fuel oil, or used for heavy oil generators to get
electricity.
Carbon black: Crude carbon black can be used for construction
bricks, or widely used as industrial carbon black N774, N660, N330
or color carbon after deep-process.
| Item | Contents |
| Pyrolysis Plant Daily Capcity | 5T/8T/10T/12T/15T |
| Reactor Size | 2200*6000mm/2800*6000 |
| Reactor Material | Q345R |
| Reactor Thickness | 16mm |
| Total Weight | 25-35T |
| Running Time | 20-24h |
| Operating Power | 20KW |
| Space Needed | About 300㎡ |
| Labour Needed | 3-4 persons |
| Raw Material | Waste tire,plastic,rubber,etc |
| | Coal,wood,fuel oil,gas,charcoal |
| | Fuel oil, carbon black,(steel wire) |
Factory required
Working Power | 15-30KW ( Varies by Design and Capacity) |
Area Cover | 300 square meters (L*W*H= 30M*10M*7M) |
Labor need | 2-4 persons( Varies by Configurations) |
Processing Time | Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel
1.5 hour (Take 12 tons/day as sample) |
Applicable Material | Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge,
waste aluminiu, foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA),
etc... |
Heating fuel | Pyrolysis Oil, Natural Gas, Electric , Coal, Firewood . |
Characteristics of waste tyre pyrolysis plant
1. High oil output rate 45%--55% with special catalyst formula and
high tech.
2. Rapid condensers and large cooling area,assure you get much more
and higher quality oil. diversiform cooling system (condensers or
pipe pond) can be choose according to client's willingnes.
3. Dust-removing device -four levels dust processing system make
sure no any population and the output smoking is the spray .more
environmental protection. no-pollution.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness
reaches 14mm,guarantee 4-7 years service lives. and optional plate
is Q245R.
Our Advantages
1. Safety. We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator
and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or
negative pressure.
3) Temperature monitoring device to avoid excessive working
temperature.
4) Pressure gage to monitor the pressure. If it goes above a
certain level, the bell will alarm and the safety valve will
release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid
catching fire.
2. Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will
be purified and cooled by dust removal device, then can be
released into air through chimney.
2) The procedure to remove carbon black is working under closed
situation to avoid pollution.
3. High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two
large horizontal condensers and two vertical condensers. The oil
gas pass through 3 steps cooling system in sequence. The total
cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into
several portions by small pipes inside condenser and be cooled
separately.
3) In this way we maximize the cooling effect and improve the oil
yield.
4. High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber
so that the quality of oil is higher.
5. Energy saving waste plastic pyrolysis plant
1) The flame path is designed as spiral so that the quantity of
heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning
to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock
wool and refractory cement. Excellent thermal insulation effect
helps saving fuel.
6. High degree of automation
1) In manufacturing we use auto cutting machine, auto welding
machine, auto rolling machine so that both quality and appearance
of
our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into
auto-feeder. By auto-feeder it needs few workers and less time to
feed. And because of 50 ton hydraulic pressure from auto-feeder, it
can feed more tires than labor.
7. Long service life
1) The material of reactor is Q245R boiler plate with 16/18mm
thickness which is produced by Chinese well-known enterprise. The
head of reactor and accessories are using one-piece molding shell
cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic
machines.
3) We know quite well about the material quality and manufacturing
process, that’s why we are confident in the service life of our
products.
4) We also supply installation service, training service and one
year warranty.
Details of waste tyre pyrolysis plant