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Large Volume Automated Stabilized Soil Mixing Plant Foundation Free Type

Shandong Beian Heavy Industry Co.,Ltd

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Address: Dongcheng Industrial Park, Weifang City, Shandong Province

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Large Volume Automated Stabilized Soil Mixing Plant Foundation Free Type

Country/Region china
City & Province weifang shandong
Categories Plastic Processing Machinery
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Product Details

Product Description:

The foundation-free mobile stabilized soil mixing plant is a new kind of mixing equipment with a small movable working area. It allows disassembly and transportation to the next location for continued use, with the goal of saving unnecessary expenses for customers. Furthermore, the plant is capable of mixing cement, stabilized soil, lime-stabilized soil, gravel-stabilized soil, and other base-stabilized materials. This mobile plant is suitable for constructing railways, highways, bridges, and other such construction with relatively small quantities of stabilized soil.

In addition, the Clear Road Mobile Stabilized Soil Mixing Plant has an easy-to-operate user interface and is highly efficient, with low power consumption. Depending on the customer's requirements, two, three, or four warehouses can be chosen, and special customization is also possible.

 

Features:

The introduction of foundation-free mobile stabilized soil mixing plant and horizontal cement silo:

1.1 Sensor with stable performance: the weighting unit adopts a high-sensitivity stainless steel pressure sensor. Compared with the traditional hinge sensor, it has less vibration, better stable signal and lower broken rate.

1.2 Batching scale with accurate measurement: The batching scale adopts the rear drive, which is more accurate in weighing compared with the front drive. The natural loose edge of the working surface on the belt reduces the impact of the belt tension on the weighting sensor, thereby ensuring the weighting signal more stable and accurate.

1.3 Flexible and accurate compensation method: The belt weighting unit composed of frequency speed conversion and professional computer and flexible and accurate measurement compensation method are adopted. Compared with the traditional volume measurement performance of slip speed regulation, the former measurement compensation is more timely and flexible; Accurate compensation makes aggregate ingredients more accurate; broken diagnosis alarm provided at any time can maintain the safe and continuous production of the entire equipment.

1.4 More practical conveying belt: The skirt belt is used to avoid the impact on the weighting sensor when the sidewall squeeze with the sand stones, so as to ensure that the data of the sensor is more real and effective, and the measurement is more accurate.

1.5 Professional qualification certification: We obtained the belt weighting measurement technology qualification certification issued by the Technical Supervision Bureau.

The foundation-free mobile water-stabilized mixing plant adopts a compact design concept and a reasonable layout, which greatly reduces the equipment working area; at actual operation, it has the advantages of simple operation, installation, debugging, and easy maintenance; by the terms of spare parts, we will selected Suitable and cost-effective accessories carefully,which could cut down your costs and create higher economic benefits. It is suitable for the construction of sub-bases such as roads, airports, railways as any grade.

Introduction of foundation-free mobile stabilized soil mixing plant and vertical cement silo:

2.1 The structure of the silo is compact, and it concentrates almost all the processes of stable soil production such as material storage, weighing, conveying, mixing, unloading and automatic control system.

2.2 The machine operation interface is humanized, the working performance is reliable, and it can still work stably in various terrible environments.

2.3 The two-horizontal-shaft forcing mixer have strong continuous operation capability, comprehensive mixing track, strong stirring movement, and fast average mixing capability.

2.4 The Silo has Quadruple sealing design,which can prevents slurry leakage from the shaft head, with high efficiency and less loss, and it is easy to install and maintain.The whole set of equipment can be quickly transported to the construction site and assembled on site, and construction can be started without debugging.

2.5 It has high degree of automation, strong maneuverability, simple operation and good stability. The structure is solid while the space layout is compact and reasonable, which ensures flexibility and production capacity at the same time. The mobile water stabilization station occupies very small area and is easy to move between sites, which greatly reduces the amount of basic engineering.

 

Technical Parameters:

Specifications:

The main performance parameters of YWDJ600,500,400,300 foundation-free mobile stabilized soil mixing plant:

Parameter ModelYWDJ300YWDJ400YWDJ500YWDJ600
Output Rate300t/h400t/h500t/h600t/h
Measurement MethodComputer MeasurementComputer MeasurementComputer MeasurementComputer Measurement
Measurement MethodFrequencyFrequencyFrequencyFrequency
Control MethodAutomationAutomationAutomationAutomation
Weighing Accuracy(Aggregate)±2%±2%±2%±2%
Weighing Accuracy(Powder Material)±0.5%±0.5%±0.5%±0.5%
Monitor Rate90KW100KW130KW140KW
Total Weight24t24t26t26t
Total Power90KW100KW130KW140KW

 

YWDJ500-600YWDJ500-600 mobile stabilized soil mixing plant Sub-item configuration table

NumberPart NameSpecificationsquantityplace of originRemark
1Complete machine
  • Rated production capacity:gravel sand 100~500t/h
  • Total power:120KW
  • Maximum particle size of mixing aggregate:60mm
  • Aggregate measurement accuracy:±0.5-1%
  • Powder measurement accuracy:±0.5-1%
  • Assembly form:Detachable
  • Working Area:25m*15m

Configuration:4 hopper and 1 bin

Aggregate hopper,the iron plate of the finished product silo adopts 5mm, the channel steel of the inclined belt conveyor adopts No. 18, the aggregate hopper and the legs of the mixer adopt 20 I beams, and the inclined belt adopts nylon belt.

The tray is made of 200*200 I beam.

 

 

 

 

 

 

2

Aggregate Batching System

 

Aggregate hopper

8m³

Iron plate adopts 5 mm model

4Beian,ShandongHopper width:3200mm

Vibrating equipment

 

1.1KW4Xinxiang,Henan
Grid sieveReinforced sieve4Beian,Shandong
Belt scale

Measurement accuracy

±0.5-1%

4Beian,Shandong
Belt scale roller4KW2Zibo, Shandong
 5.5KW2 
Pressure Sensor150Kg4Bengbu, Anhui
Belt scale idlerφ89×7801setBeian,Shandong
Belt scale idlerφ89×7401setBeian,Shandong
3

Powder supply

system

Powder bin70—100T1Beian,Shandong 
Dust removalPulse bagnoBeian,Shandong
Gate valve800×8001Beian,Shandong
Gate valve handwheel3202Beian,Shandong
Screw conveyorφ325×2700mm1Beian,Shandong
Screw motor5.5KW1Beian,Shandong
Steel wire ropeφ6-10meters1Beian,Shandong
Cloth bagφ3252Beian,Shandong
Screw electronic scaleΦ325×1400mm1Beian,Shandong
Electronic weighing motor4KW1Beian,Shandong
    
4Control systemControl room 1 

control method:

computer control,

5

water supply system

 

Submersible pump2.2KW1Zibo, Shandong

Water mode:

frequency conversion

Pump flow40m³/h1Beian,Shandong
Pipeline and accessories 1Weifang, Shandong
6Stirring partBlender 1Beian,Shandong

Host type:

Double-shaft forced continuous

Motor30KW2

Motor

No. 1 factory

BladeHigh manganese alloy wear-resistant material56Weifang, Shandong
ReducerZLY1802Zibo, Shandong
7Storage partInclined belt conveyor

Installation inclination

Q=30°

frame channel steel[18

1Beian,Shandong

Doumen drive

Method: Pneumatic

 

storage bin

Unload hight:3100mm

 

Motor Drum50100-15KW-2.51Zibo, Shandong
Annular flat belt 

 

 

1000×5-21.5meters(Nylon belt)1Hebei
Belt Conveyor Idlerφ89×3751setBeian,Shandong
Belt Conveyor Idlerφ89×11501setBeian,Shandong
Vertical Idler 1setBeian,Shandong
Final storage bin

5m³(accumulation)

Iron plate adopts 5mm model

1Beian,Shandong
Vibrating equipment0.5KW1Xinxiang,Henan
Electric bell 1Beian,Shandong
8Air systemElectromagnetic valve4V3102Zhejiang 
MotorY132S1-2-5.5KWB31Beian,Shandong
Air compressor0.67/7-5.5KW1 

 

Air cylinder

 

100×2502 
9Electric control systemElectronics components 1Chint Delixi

Electrical devices are optional

using 485 communication connection

Control System 1Beian,Shandong
Host computer 1Lenovo
Monitor 1Lenovo
Inverter3.7kw2 
Inverter5.5kw7.5kw3 
11Random accessoriesSpecific tools 1Beian,Shandong 
Instruction 1Beian,Shandong
Circuit diagram 1Beian,Shandong
Certificate 1Beian,Shandong

 

 

Note: 1 Due to technical improvement,the origin of purchased parts and the model of technical parameters may be changed, but the functions are not worse than the existing ones;

2 The buyer needs to prepare the following facilities: the concrete foundation of the mixing station, the power supply to the power distribution cabinet of the mixing station and the water storage source of the mixing station; the mechanical oil required for the equipment, and the necessary lightning protection system in the mixing station.

Applications:

The mobile stabilized soil mixing plant can meet the construction requirements of various grass-root projects such as highways, city roads, airports, and sports fields. It is produced according to a high-tech standard and is able to accept various raw materials, including quicklime, slaked lime, soil, sandstone, fly ash, mortar and cement. It is capable not only of producing cement-stabilized gravel and lime-stabilized soil, but also of generating spaciousel concrete and other base materials.

Due to the accuracy of this plant's mixing materials, all of the produced base materials show a uniformity of mixing. Hence, it is a reliable machine to be used for engineering construction.

 

Support and Services:

Mobile Soil Mixing Plant Technical Support and Service

We offer a comprehensive technical support and service package for our Mobile Soil Mixing Plants. Our experienced team of technicians are on hand to provide advice and guidance to ensure that customers get the most out of their equipment. Our services include:

  • Installation service and commissioning
  • Regular maintenance and servicing
  • Emergency repairs
  • Operator training
  • Spare parts supply

We pride ourselves on our commitment to customer care and satisfaction. Our team is available 24/7 to provide support and advice whenever it is needed. If you have any questions or queries about our Mobile Soil Mixing Plant, please do not hesitate to contact us.

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