SMT Pick And Place Machine SAMSUNG Hanwha DECAN S1 S2
The DECAN S1 and S2 pick and place machines are advanced equipment
used in the electronics manufacturing industry for high-speed and
accurate placement of surface mount components onto printed circuit
boards (PCBs). They offer a wide range of functionality and
features that enhance placement accuracy, speed, and versatility.
Functionality:
1. Component Placement: The DECAN S1 and S2 pick and place machines
specialize in the precise placement of surface mount components
onto PCBs. They utilize advanced vision systems and robotic arms to
accurately pick components from feeders and place them onto
designated locations on the PCB.
2. High-Speed Placement: The machines are capable of high-speed
operation, ensuring fast and efficient placement of components.
They feature multiple placement heads and a robust conveyor system,
enabling quick turnaround times and improved production efficiency.
3. Component Compatibility: The DECAN S1 and S2 pick and place
machines support a wide range of surface mount components,
including resistors, capacitors, integrated circuits (ICs), ball
grid arrays (BGAs), quad flat no-leads (QFNs), and
microcontrollers. They accommodate various component sizes and
types, making them suitable for diverse PCB assembly requirements.
4. Vision Systems and Alignment: The machines are equipped with
advanced vision systems that provide precise component alignment
and inspection. These systems use cameras and image processing
algorithms to accurately identify component positions and
orientations, ensuring proper alignment during the placement
process.
5. Feeder Flexibility: The DECAN S1 and S2 machines support various
types of feeders, including tape feeders, stick feeders, and tray
feeders. They allow for easy and efficient handling of different
component types and packaging formats, ensuring smooth and
uninterrupted production.
6. Intelligent Feeder Management: The machines feature intelligent
feeder management capabilities. They can automatically detect and
track the component inventory in each feeder, optimizing component
usage and reducing setup time between production runs. This feature
enhances productivity and minimizes operational errors.
| Model | DECAN S1 |
| Alignment | Fly Camera + Fix Camera |
| The number of spindles | 10 spindles x 1 Gantry |
| Placement Speed | 47,000 CPH (Optimum) |
| Placement Accuracy | ±28μm @ Cpk≥ 1.0 |
| Fly Camera | 03015 ~ □16mm Fix Camera | 42mm ~ □55mm (MFOV) L55mm ~ L75mm Connector (MFOV) |
| Max. Height | 10mm (Fly), 15mm (Fix) |
| PCB Min. Size (mm) | 50(L) x 40(W) |
| PCB Max. Size (mm) | 510(L) x 510(W)Option~ Max. 1,500(L) x 460(W) |
| PCB Thickness (mm) | 0.38 ~ 4.2 |
| Feeder Capacity (8mm standard) | 60ea / 56ea (Fixed feederbase / Docking Cart)120ea / 112ea (Fixed
feederbase / Docking Cart)- Option |
| Power | 3Phase AC200 / 208 / 220 / 240 / 380 / 415VMax. 3.5kVA |
| Air Consumption | 5.0~7.0kgf/cm250Nℓ/min (Vacuum Pump) |
| Weight (kg) | Approx. 1,600 |
| External Dimension (mm) | 1,430(L) x 1,740(D) x 1,485(H) |
Usage Range:
The DECAN S1 and S2 pick and place machines are suitable for a wide
range of PCB assembly applications, including:
1. Surface Mount Technology (SMT) Assembly: They are used in the
production of PCBs with surface mount components. The machines
accurately place components onto the PCB pads, ensuring precise
alignment and reliable solder connections during the subsequent
soldering process.
2. Prototype Development: The machines are ideal for prototype
development and small-scale production. Their flexibility and quick
setup time allow for rapid iteration and validation of PCB designs,
facilitating efficient product development cycles.
3. Medium to High Volume Production: The DECAN S1 and S2 machines
are suitable for medium to high volume production environments.
Their high-speed placement capabilities and efficient feeder
management enable fast and reliable assembly of large quantities of
PCBs.
4. Multi-Project Production: The machines are capable of handling
multi-project production, where different PCB designs are produced
in the same production run. They offer quick changeover between
projects, minimizing downtime and facilitating efficient production
of diverse PCB assemblies.
5. Automotive, Consumer Electronics, and Telecommunications: The
DECAN S1 and S2 pick and place machines find applications in
various industries, including automotive, consumer electronics, and
telecommunications. They meet the high-quality and reliability
requirements of these sectors, ensuring accurate and consistent
placement of components.
The DECAN S1 and S2 pick and place machines provide advanced
functionality for high-speed and precise component placement in PCB
assembly. They play a critical role in the electronics
manufacturing process, ensuring efficient production and reliable
performance of electronic products.
