electronic products machinery pcb line machine smd bga rework
station Machine
The BGA rework station machine is a specialized equipment used in
the electronics industry for the rework and repair of ball grid
array (BGA) components on printed circuit boards (PCBs). It offers
a range of functionality and features that enable the safe removal
and replacement of BGAs, ensuring reliable and efficient rework
processes.
Functionality:
1. BGA Removal: The BGA rework station machine utilizes a
combination of heat, airflow, and specialized tools to safely
remove BGA components from PCBs. It applies controlled heat to
soften the solder underneath the BGA, allowing for the careful
extraction of the component without damaging the surrounding PCB or
nearby components.
2. Component Alignment and Positioning: The machine ensures
accurate alignment and positioning of the BGA during the rework
process. It may include features such as vision systems or
alignment guides to precisely place the BGA on the PCB, ensuring
proper alignment with the solder pads.
3. Solder Paste Dispensing: The machine can dispense solder paste
onto the solder pads of the PCB before reattaching the BGA. This
ensures a proper and reliable solder joint connection between the
BGA and the PCB, enhancing the overall quality and reliability of
the reworked component.
4. Component Reattachment: The BGA rework station machine enables
the precise reattachment of the BGA onto the PCB. It uses a
combination of controlled heat, pressure, and solder reflow
techniques to create a strong and reliable solder joint connection
between the BGA and the PCB.
5. Temperature Control: The machine provides precise temperature
control during the rework process. It allows for the adjustment of
temperature profiles to match the specific rework requirements of
different BGA components and PCBs. This ensures optimal heating and
cooling cycles, minimizing the risk of thermal damage to the
components and the PCB.
6. Process Monitoring and Control: The machine often includes
monitoring and control features to ensure the rework process is
carried out accurately and safely. It may provide real-time
temperature monitoring, process timers, and alarms to alert
operators of any deviations or abnormal conditions during the
rework process.
Usage Range:
The BGA rework station machine is used in various applications
within the electronics industry, including:
1. BGA Rework and Repair: The machine is primarily used for the
rework and repair of BGA components on PCBs. It allows for the
removal and replacement of faulty or damaged BGAs, enabling the
repair of defective electronic devices without the need for
complete board replacement.
2. Prototype Development: The machine is valuable during the
prototype development stage of PCB assembly. It allows for the
rework of BGAs to accommodate design changes or resolve issues
encountered during the testing and validation process.
3. Component Upgrades: The BGA rework station machine is used for
upgrading and replacing BGA components with newer versions or
higher-performance alternatives. It enables the replacement of
outdated BGAs with minimal disruption to the surrounding PCB and
components.
4. Component Salvaging: In cases where BGAs need to be salvaged
from damaged or faulty PCBs, the machine can safely remove the BGA
components for reuse. This is particularly useful for recovering
valuable components and minimizing material waste.
5. BGA Inspection and Testing: The machine can facilitate the
inspection and testing of reworked BGAs. It allows for post-rework
inspection, such as visual inspection, X-ray inspection, or
electrical testing, to verify the quality and reliability of the
reworked components.
The BGA rework station machine plays a critical role in the rework
and repair of BGA components on PCBs. It enables the safe removal
and replacement of BGAs, ensuring reliable and efficient rework
processes in the electronics industry.
| WZ-580 | WZ-620 | WZ-650 | WZ-750 |
Power | AC 220V±10% 50Hz | AC 220V±10% 50/60Hz | AC 110V / 220V±10% 50/60Hz | AC 110V / 220V±10% 50/60Hz |
Overall dimension | L500mm*W590mm*H650mm | L650×W630×H850mm | L 600*W 640*H 850mm | L830×W670×H850mm |
PCB size | Max 400mm*370mm Min 10mm*10mm | Max 450×390mm Min 10×10 mm | Max 400mm*370mm Min 10mm*10mm | MAX 550×480mm MIN 10×10mm( customizable ) |
BGA chip size | Max 60mm*60mm Min 1mm*1mm | Max 60mm*60mm Min 1mm*1mm | MAX 70*70mm -MIN 1*1 mm | Max 60mm*60mm Min 1mm*1mm |
PCB thickness | 0.3-5mm | 0.3-5mm | 0.3 - 5mm | 0.5-8mm |
Weight of machine | 40KG | 60kg | 60KG | 90kg |
Warranty | 1 year | 1 year | 1 year | 1 year |
Total power | 4800W | 5300w | 6400W | 6800W |
Usage | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc |
Electrical material | Touch screen+Temperature control module+PLC control | Driving motor+PLC smart temp.controller+color touch screen | Driving motor + smart temp. controller + color touch screen | Touch screen+Temperature control module+PLC control |
Location way | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs |
MODEL | WZ-580 | WZ-620 | WZ-650 | WZ-750 |
Power | AC 220V±10% 50Hz | AC 220V±10% 50/60Hz | AC 110V / 220V±10% 50/60Hz | AC 110V / 220V±10% 50/60Hz |
Overall dimension | L500mm*W590mm*H650mm | L650×W630×H850mm | L 600*W 640*H 850mm | L830×W670×H850mm |
PCB size | Max 400mm*370mm Min 10mm*10mm | Max 450×390mm Min 10×10 mm | Max 400mm*370mm Min 10mm*10mm | MAX 550×480mm MIN 10×10mm( customizable ) |
BGA chip size | Max 60mm*60mm Min 1mm*1mm | Max 60mm*60mm Min 1mm*1mm | MAX 70*70mm -MIN 1*1 mm | Max 60mm*60mm Min 1mm*1mm |
PCB thickness | 0.3-5mm | 0.3-5mm | 0.3 - 5mm | 0.5-8mm |
Weight of machine | 40KG | 60kg | 60KG | 90kg |
Warranty | 1 year | 1 year | 1 year | 1 year |
Total power | 4800W | 5300w | 6400W | 6800W |
Usage | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc | Repair chips / phone motherboard etc |
Electrical material | Touch screen+Temperature control module+PLC control | Driving motor+PLC smart temp.controller+color touch screen | Driving motor + smart temp. controller + color touch screen | Touch screen+Temperature control module+PLC control |
Location way | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs | V-shape card slot+Universal jigs |