Multi Stage Automatic Ultrasonic Washer 7200W For Bearings Shafts

Automated Ultrasonic Washer for Removing Rust from Big Metal Parts

Working way

The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations.

I. Automated Ultrasonic Washer overview

1,Automated Ultrasonic Washer name: 5 stages automatic ultrasonic cleaning machine

2,Automated Ultrasonic Washer requirements:Based on the product information and cleaning technical requirements provided by customers, on the basis of meeting the technical agreement and production requirements, we will provide customers with mature, reliable, stable and excellent performance of automatic cleaning equipment to meet the use requirements, and provide customers with complete after-sales service and use technical guidance.In this project, Party B (the Seller) shall be responsible for the equipment design, manufacturing, commissioning, quality and after-sales service, and the project construction shall be completed according to the agreement reached with the customer before the sale.

II. Automated Ultrasonic Washer details

1,Equipment overview:

1.1 The fully automatic cleaning machine model JTM-5120SD is a high-intelligence and high-precision cleaning equipment designed and manufactured for customer products; it mainly uses ultrasonic cleaning, to clean, rinse and dry customer products; So that the cleanliness of the customer's workpiece can meet the requirements of use, The equipment has 5 cleaning chamber, loading and unloading table. The equipment is completed automatically, without the need for personnel to be on duty, and manual intervention can also be carried out as needed.

1.2 The model is JTM-5120SD automatic cleaning machine mainly by:

1 ultrasonic occurrence system (including generators, transducers),

2 holding system (cleaning tank),

3 heating system,

4 filtration circulation system,

5 liquid level control system,

6 Induction positioning system

7 PLC control system,

8 Robot arm system.

Among them,

1 The physical shock generated by the ultrasonic occurrence system is the most important way of cleaning;

3 The heating system is to sensing the heating temperature by high precision temperature probe to realize the start-stop control of the heating device;

4 The filtration circulation system is to effectively filter the large particle stains in the cleaning liquid to achieve the maximum utilization of the cleaning solution;

5 The level control system is a real-time induction of the amount of cleaning solution in the tank to realize the amount control of cleaning solution;

6 Induction positioning system helps mechanical grip precision positioning to improve grasp accuracy and effectiveness;

7 PLC control system is the start and stop and cleaning process, And according to the actual situation of the cleaning process for preparation or manual intervention;

8 The robot arm system is an effective way to carry and smoothly transport products into the next cleaning process

2,Basic parameters of Automated Ultrasonic Washer

3,Working process of Automated Ultrasonic Washer:

3.1 To be washed products:Tappet body, shell, plunger

3.2 Cleaning process:

Loading

→ 1 ultrasonic cleaning for 10 minutes (Solvent: Water + detergent)

→ 2 Ultrasonic rinsing for 30 seconds (Solvent: Water)

→3 Ultrasonic rinsing for 30 seconds(Solvent: Water)

→4 Anti-rust soaking for 3 minutes (Solvent: Water + anti-rust detergent)

→5 Vacuum Drying for 10 minutes

Unloading

4. Ultrasonic cleaning

4.2 Ultrasonic rinsing

4.3 Ultrasonic rinsing

4.4 Ultrasonic soaking-Anti-rust tank

4.5 Vacuum drying

Same series with different size for your choice:

Images of Automated Ultrasonic Cleaner:

Clean effect: