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[China]
Trade Verify
Address: Floor 1st & 2nd, Building 3, Tanggang Taifeng Industrial Park, Dawangshan Community, Shajing Street, Bao'an District, Shenzhen
Contact name:Nikki
Skymen Technology Corporation Limited |
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Verified Suppliers
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Automated Ultrasonic Cleaner for Removing Rust from Big Metal Parts
I. Automated Ultrasonic Cleaner overview
1,Automated Ultrasonic Cleaner name: 5 stages automatic ultrasonic cleaning machine
2,Automated Ultrasonic Cleaner requirements:Based on the product information and cleaning technical requirements provided by customers, on the basis of meeting the technical agreement and production requirements, we will provide customers with mature, reliable, stable and excellent performance of automatic cleaning equipment to meet the use requirements, and provide customers with complete after-sales service and use technical guidance.In this project, Party B (the Seller) shall be responsible for the equipment design, manufacturing, commissioning, quality and after-sales service, and the project construction shall be completed according to the agreement reached with the customer before the sale.
II. Automated Ultrasonic Cleaner details
1,Equipment overview:
1.1 The fully automatic cleaning machine model JTM-5120SD is a high-intelligence and high-precision cleaning equipment designed and manufactured for customer products; it mainly uses ultrasonic cleaning, to clean, rinse and dry customer products; So that the cleanliness of the customer's workpiece can meet the requirements of use, The equipment has 5 cleaning chamber, loading and unloading table. The equipment is completed automatically, without the need for personnel to be on duty, and manual intervention can also be carried out as needed.
1.2 The model is JTM-5120SD automatic cleaning machine mainly by:
1 ultrasonic occurrence system (including generators, transducers),
2 holding system (cleaning tank),
3 heating system,
4 filtration circulation system,
5 liquid level control system,
6 Induction positioning system
7 PLC control system,
8 Robot arm system.
Among them,
1 The physical shock generated by the ultrasonic occurrence system is the most important way of cleaning;
3 The heating system is to sensing the heating temperature by high precision temperature probe to realize the start-stop control of the heating device;
4 The filtration circulation system is to effectively filter the large particle stains in the cleaning liquid to achieve the maximum utilization of the cleaning solution;
5 The level control system is a real-time induction of the amount of cleaning solution in the tank to realize the amount control of cleaning solution;
6 Induction positioning system helps mechanical grip precision positioning to improve grasp accuracy and effectiveness;
7 PLC control system is the start and stop and cleaning process, And according to the actual situation of the cleaning process for preparation or manual intervention;
8 The robot arm system is an effective way to carry and smoothly transport products into the next cleaning process
2,Basic parameters of Automated Ultrasonic Cleaner
| 2.1 Workpiece information | The maximum workpiece size is 40x40mm; |
| 2.2 Chamber size | 650(L)*650(W)*200(H) mm |
| 2.3 Required air compressor | 0.7Mpa |
| 2.4 Required wire size | 25 Square Aluminum wire or 16 square copper wire |
| 2.5 Power of the cleaning machine | ≈26kW |
| 2.6 Robot arm quantity | 1pc |
| 2.7 Washing beat | 15～25min |
| 2.8 Machine dimension | About 5800x2200x1800mm,The actual size prevail |
| 2.9 Power demand for equipment | 380V±10%/50Hz,3 phase |
| 2.10 Water Inlet and drain valve size: | DN25 |
| 2.11 Material of all the tank | AISI 304 |
| 2.11 Remote control | Software problem that cause performance problem should be done by remote on device by Skymen engineer |
| 2.12 The pneumatic joints | The pneumatic joints should be stainless steel and fastened by nuts. |
| 2.13 HMI and keys language | English |
| 2.14 Emergency stop | The device should be equipped with the required options to stop when a short circuit happens or any power swing or unusual voltage and unusual current. |
| 2.15 Electric box | Electronic components should have big enough space than normal |
| 2.16 Key switch | The key switch for power On/Off should be embedded. |
| 2.17 Filter size | ∮60*255mm |
| 2.18 Appearance | machine rendering drawing after receiving deposit |
3,Working process of Automated Ultrasonic Cleaner:
3.1 To be washed products:Tappet body, shell, plunger
3.2 Cleaning process:
Loading
→ 1 ultrasonic cleaning for 10 minutes (Solvent: Water + detergent)
→ 2 Ultrasonic rinsing for 30 seconds (Solvent: Water)
→3 Ultrasonic rinsing for 30 seconds(Solvent: Water)
→4 Anti-rust soaking for 3 minutes (Solvent: Water + anti-rust detergent)
→5 Vacuum Drying for 10 minutes
Unloading
3.3 Cleaning agent type:Organic solvents, water
3.4 Description of the cleaning process configuration:
| No. | cleaning liquid | Cleaning method | ultrasonic | auxiliary facilities | recycle filtering | heating power |
| 1 | Organic solvents | ultrasonic cleaning | 40kHz/1.5kW | Storage tank 1 | 5μm | 3kW |
| 2 | Water | ultrasonic rinsing | 40kHz/1.5kW | Storage tank 2 | 5μm | 3kW |
| 3 | Water | ultrasonic rinsing | 40kHz/1.5kW | / | / | 3kW |
| 4 | Organic solvents | ultrasonic soaking | 40kHz/1.5kW | / | / | 3kW |
| 5 | / | Vacuum drying | / | 3kW vacuum pump | / | 3kW |
4.1 Ultrasonic cleaning
| No. | 1st tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| Circulating system | Storage tank | . Every tank volume is 30L, equipped with a lid; .Set the liquid level control in the box, if no liquid, will automatically turn off the circulating pump and sound and light alarm; .Set the discharge valve and set the discharge mode according to the requirements |
| circulating pump | Adopt centrifugal water pump | |
| Filter Precision | 5μm filter | |
| Tube coupling | Connect AISI 304 pipe with Y type valve with pressure gauge (0~0.8Mpa) showing the operating status of the circulating pump | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.2 Ultrasonic rinsing
| No. | 2nd tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| Circulating system | Storage tank | . Every tank volume is 30L, equipped with a lid; .Set the liquid level control in the box, if no liquid, will automatically turn off the circulating pump and sound and light alarm; .Set the discharge valve and set the discharge mode according to the requirements |
| Circulating pump | Adopt centrifugal water pump | |
| Filter Precision | 5μm filter | |
| Tube coupling | Connect AISI 304 pipe with Y type valve with pressure gauge (0~0.8Mpa) showing the operating status of the circulating pump | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.3 Ultrasonic rinsing
| No. | 3rd tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.4 Ultrasonic soaking-Anti-rust tank
| No. | 4th tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.5 Vacuum drying
| No. | 5th tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 10mm | |
| Vacuum drying | Quantity | 1 set |
| Structure | The tank body is equipped with a downward pressure cylinder head and an vacuum pump. When the tank body is sealed, vacuum is carried out to form a negative pressure cavity. | |
| principle | In the vacuum state, the boiling point of the liquid is lowered, the liquid evaporates faster, and the residual liquid in the complex parts of the workpiece (blind holes) can be completely evaporated | |
| assisting equipments | Pressure relief valve, noise reduction device | |
5,Main mechanical structure of Automated Ultrasonic Cleaner
5.1 Robot arm
| Quantity | 1 set | |
| structure | The structure of the robot arm is a single-arm beam type, which is stable in operation, accurate in positioning, large in bearing capacity, strong in flexibility and fast in lifting. | |
| electrical control | ▶The robotic arm is controlled by a programmable controller and proximity and induction switches to automatically complete the cleaning process; the cleaning rhythm is adjustable, and the operation process is variable frequency speed regulation, which can achieve soft landing and accurate positioning ▶Established with a washing basket protection device, when there is a basket in the tank, the robotic arm shall not place any more baskets | |
| Motor parameters | Lifting | Geared motor, power: 3/4HP, speed: 0-7 m/min (parameters are designed on demand) |
| Moving | Servo motor, power: 1HP, speed: 0-7 m/min (parameters are designed on demand) | |
Can achieve Function | ▶ Manual operation; ▶ Fully automatic operation; ▶ Automatic reset system; ▶ Pause and emergency stop; ▶The man-machine interface modifies the program; ▶The man-machine interface adjusts the process parameters; ▶Can remotely monitor and control equipment operation; ▶HMI fault alarm display. | |
| load bearing | Max. 50kg | |
5.2 Machine frame chassis and door panel
| quantity | 1 set |
| structure | The frame and chassis of the entire equipment are made of stainless steel The front and rear and left and right sides of the equipment are equipped with decorative door panels, which are mainly composed of brushed stainless steel and acrylic panels. The surface is matte and beautiful. The water distribution tank is set on the rack, and the foot cup is set at the bottom |
5.3 Air release
| quantity | 1set |
| material | Stainless steel, PVC engineering plastics |
| installation site | A suction cover can be set up above the organic solvent and water-soluble solvent cleaning tank, which can be connected to the customer exhaust system, and the air valve can be adjustable |
5.4 Basket
| quantity | 5pcs |
| material | AISI 304 |
5.5 Electric control system
| quantity | 1 set |
| material | Stainless steel board |
| structure | ▶The electric control cabinet is located on the left side of the first tank and is assembled with the cleaning system; install the touch screen of the operation panel and display the working status of the whole machine simultaneously； ▶The buzzer and the equipment shall have three-color working indicator lamp, abnormal situation prompt sound and light alarm; ▶PLC, relay, air switch, transformer and other main order control circuit is configured in the cabinet; ▶The line layout is neat and clear, with a clear line number. |
Working way of Automated Ultrasonic Cleaner
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations.
Same series with different size for your choice:
| Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
| L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
| JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
| JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
| JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
| JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
| JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
| JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
| JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
| JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
| JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
| JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images of Automated Ultrasonic Cleaner:
Clean effect:
