Skymen Technology Corporation Limited |
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Three-chamber Automatic Ultrasonic Cleaning Machine for Aerospace Aircraft 360L Mechnical Control
Equipment structure
This equipment is mainly composed of: filtration system, PLC control system, stainless steel cleaning tank, customized cleaning basket, drying system, single-arm manipulator system, bubbling system, loading and unloading table, etc.
Product Specification:
1 | Model | JTM-3144AD | |
2 | 1st Chamber | Function | Ultrasonic cleaning + Filter+ Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 1000*600*600mm | ||
Tank Capacity | 360L | ||
Transducer | 72pcs | ||
Ultrasonic Power | 3600W | ||
Heating Power | 9000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Filter | 1 set, connect with 1st tank | ||
Size of filter tank | 600*500*400mm | ||
Filtet element precision | 5/10μ | ||
Generator | 2 sets | ||
Generator power control | 1800W | ||
Basket | Yes | ||
Basket load | 250KG | ||
3 | 2nd Chamber | Function | Ultrasonic cleaning + Bubbling + Hot water cleaning |
Ultrasonic Frequency | 28/40kHz (other frequency can be customized) | ||
Tank Material | SUS 304 (SUS 316 can be customized) | ||
Thickness of tank | 2mm | ||
Inner tank dimension | 1000*600*600mm | ||
Tank Capacity | 360L | ||
Transducer | 72pcs | ||
Ultrasonic Power | 3600W | ||
Heating Power | 9000W | ||
Time setting of Ultrasonic | 0~99 hours | ||
Temperature setting | Room temperature ~ 95°C adjustable | ||
Drain value | Yes | ||
Water inlet/outlet | Yes | ||
Bubbling system | Yes, air compressor is provided by user | ||
Generator | 2 sets | ||
Generator power control | 1800W | ||
Basket | Yes | ||
Basket load | 250KG | ||
3 | 3rd Chamber | Function | Hot air drying tank |
Inner tank dimension | 1000*600*600mm | ||
Turbines power | 750W | ||
Dryer power | 3000W | ||
4 | Working way of machine | Working way | Full automatic |
Loading and unloding platform | Yes | ||
Moving way of basket | By mechanical arm | ||
Control way | PLC touch screen | ||
5 | Packing | Overall size | 360*220*150cm |
Packing size | 370*230*170cm | ||
Packing detail | By wooden case(No logs, free of fumigation) | ||
N.W/G.W | 900KG/1000KG | ||
6 | Warranty | 1 year warranty for spare parts, all life technical support | |
7 | Certificate | CE, RoHS; FCC, REACH | |
8 | Production time | 35 working days after deposit |
Cleaning process: (cleaning direction: from left to right)
Working way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .
Cleaning time and production capacity
The cleaning basket bears 150kg, and the cleaning time can be set and adjusted according to the cleaning process, about 10-15 minutes per basket.
PLC system and circuit
PLC system: PLC uses Mitsubishi brand, touch screen uses Weinview brand.
Circuit: Air switch uses Chint, other components use domestic well-known brand high-quality products.
Machine outer shell
The rear part of the machine is all installed with stainless steel boards, and the filter circulation structure, spray pump, generator frame, etc. are all wrapped in high-quality stainless steel.
Travel mechanism configuration list
1. Form: The entire process of putting the basket into the cleaning
tank, removing the basket and moving the basket between the tanks
is completed by a single-arm manipulator.
2. Loading and unloading
(a) Purpose: Put the cleaning rack on the feeding rack manually and
wait for cleaning;
(b) Material: All stainless steel + aluminum alloy bracket + belt
(c) Power: With brake motor, equipped with infrared photoelectric
sensor switch, intelligent
induction start and stop.
3. Swing system
(a) It is equipped with mechanical swing up and down, equipped with
HP motor and tooth box.
(b) The swing frame is all made of stainless steel.
4. Mechanical transport system
(a) The entire process of putting the basket into the cleaning
tank, removing the basket and moving
the basket between the tanks is automatically completed by the
manipulator.
(b) Stainless steel and engineering plastics, etc.
(c) Structure:
The vertical lifting mechanical transmission of the automatic
manipulator (single arm) is driven by a W brake motor, equipped
with a tooth box flange type, and is driven by a stainless steel
chain, equipped with guide rails and sliding blocks to maintain
balance and stability; the horizontal movement of the automatic
manipulator (single arm) is mechanically driven by W servo motor is
equipped with tooth box flange type, equipped with guide rail,
sliding block and rack and pinion to maintain balance and
stability; it is driven by heavy-duty drive rubber wheels.
(d) Control
All driving parameters can be adjusted in the man-machine
interface. All movable wires and signal line of the automatic
manipulator system are protected and operated by tank rails.
5. Whole machine outer packaging (beautiful and dustproof type):
The shell support of the cleaning room is made of 40×40 and 40×80
universal aluminum tanks. The shell is packaged with 1.0mm thick
electrolytic board powder spraying and acrylic board movable doors
and transparen
Same series with different size for your choice:
Model | Size of every tank | Tank Volume | Ultrasonic Power | Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
JTM-3144AD | 1000X600X600 | 360L*3 | 3600W | 9000W*2 | 750W | 144pcs |
JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Product Images:
Clean effect:
About our company:
History:
Skymen Cleaning Equipment Shenzhen Co., Ltd., was founded in
2007,which follows the brand development strategy of “based in
Shenzhen, radiating throughout the country, expanding overseas”.
Skymen also owns a professional R&D team to keep the pace with
international ultrasonic technology. A passionate and young sales
team sell to the world through different channels.