Active Member
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[China]
Contact name:Eason
WUXI HENGRUIYANG INTERNATIONAL CO., LTD |
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Fully Automatic CZ Purlin Steel Profiled Interchangeable Roll Forming Machine
Product description:
CZ changeable purlin roll former can produce both c and z purlin with different specifications in one machine. The change from C and Z will be done by manual adjustment. There is also not necessary to change the rollers if producing different size of C or Z purlins. It can automatically cut to length, punch and forming, workers just need to set the length, hole distance, quantity, etc into the control system. The finished products are widely used as the supporter of roof and wall in large-scale and mid-scale construction, such as factory, warehouse, garage, exhibition center, cinema, theatre, garden and so on.
Technical Specifications of CZ Purlin Roll Forming Machine:
| Suitable Material | Galvanized steel sheet, Black sheet |
| The thickness of raw material | -3.0mm (235Mpa) |
| Size of C purlin | 80-240mm adjustable (special size available) |
| Material of roller | Gcr15 quenched treatment,HRC58-60 |
| The material of cutter blade& punching die | Cr12Mov mould steel being quenched treatment, HRC58-62 |
| Material of shaft | 40Cr quench treatment. Roller grinder milling. |
| Forming speed | About 8-12m/min |
| Power Requirement | Main motor power: 15 KW(Depend on final design) |
| Hydraulic station power: 5.5Kw (Depend on final design) | |
| The diameter of the shaft for rollers | 75mm |
| Controlling system | Panasonic PLC & converter |
| Quantity of rollers | About 16 stations for main rollers |
| Weight of machine | About 10T |
| Size of machine installation | about 10m*1.8m*1.8m(Depend on customer's request) |
Main parameters
1. Purlin specifications:
For C purlin: width: 80-300mm height: 40-80mm, small rib: 14-25mm
For Z purlin: width :80-300mm height: 40-80mm, small rib: 14-25mm
2. Coil thickness:1.2-3.2mm Q195~345, hot-zinc coils& CR, HR.
3. Working speed: 10-15m/min (not containing punching and cutting time )
4. Forming roller: 17steps
5. Leveling roller:5steps (up 2 and down 3)
6. Rectifying: one step
7. Feeding & guiding: 2 sets, 4 rollers
8. The material of roller: GCr15, quenched
9. The material of the main shaft:45﹟ casting steel
Punching and Cutting:
1. punching mold: Cr12 HRC 58-62
2. machine with 2 sets punching system according to punching drawing
3. Punching with hydraulic drive
4. punching at end-wise controlled by PLC control system, punching at broad-wise adjusted by manual
5. Punch details drawing, the end user has to provide.
6. Hydraulic Cutting before forming: Cut the sheet before roll forming to the required length
7. Cutting motion: The main machine automatically stops, then punching and cutting.
8. The material of blade: CR12with heat treatment
9. Length measuring: Automatic length measuring
10. Tolerance of length: 3m+/- 1.5mm
Technological process
De-coiler--Coil strip feeding--Roll forming--Hydraulic Punching--Cut to length--Run out table
Main Components of CZ Purlin Roll Forming Machine:
| De-coiler / un-coiler | 1 Unit |
| Feeding guide | 1 Unit |
| Main roll forming machine | 1 Unit |
| Hydraulic punching device | 1 Unit |
| Hydraulic cutting device | 1 Unit |
| Hydraulic station | 1 Unit |
| PLC computer control board | 1 Unit |
| Runout table | 2 Units |
Mechanical detail
Shipping: by sea
1. LCL Loading Packaging: Steel pallet and plywood case.
2. FCL Loading Packaging: Steel pallet with plastic film.
