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Handheld 100w 200w Pulsed Fiber Laser Cleaning Machine for Rust Removal

Riselaser Technology Co., Ltd

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Address: Room 305, Building 5, COFCO (Fuan) Robot Intelligent Manufacturing Industrial Park, No. 90 Dayang Road, Fuhai Street, Bao'an District, Shenzhen, China, 518103

Contact name:Alex Ren

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Handheld 100w 200w Pulsed Fiber Laser Cleaning Machine for Rust Removal

Country/Region china
City & Province shenzhen guangdong
Categories Arc Welders
InquireNow

Product Details

 

100w Pulsed Fiber Laser Handheld Laser Cleaning System

 

The laser with optical fiber output, fully closed and stable light path,over 100,000 hours continuous service life, lifelong maintenance-free, forced air cooling, machine integrated power 480W, environmental protection and energy saving, compact and portable.

 

Technical Parameters:

Characteristics

Test Condition

Min.value

Typical value

Max.value

Unit

Operating Mode

Pulse

Polarization

Random

Laser Beam Mode

Customized for cleaning

Output Power

100% output power

99.9

100

110

W

Power Tunable Range

 

50%

 

100%

 

Central Wavelength

100% output power

1060

1064

1068

nm

Pulse Width

100% output power

80

100

160

ns

Long Time Power Stability

100% output power

 

±2

±5

%

Total Consumption

480W (AC110V or 220V)

Weight

22.7KG

Cooling

Forced air

 

The problems of Traditional cleaning industry:

 

Mechanical FrictionCleaning

high cleanliness,

damage base material

Chemical Etching Cleaning

unstressed cleaning,

heavier pollution

Fluid solid jet cleaning

high flexibility, high cost

complex effluent treatment

High frequency ultrasonic cleaning

good cleaning effect,limited size,dry workpeic

 

 

Features of laser cleaning:

Laser cleaning——New technology,green and environmental:

Advantage:

Long-focus cleaning laser source has high surface roughness and high tolerance range of processing height on the workpiece, not only can be used in a stable industrial enviroment, more suitable for complex ourdoor fine cleaning; the use of special mode laser, both to ensure the high tolerance range of non-stable environment, but also efficient removal of rust stains with no hurt to base material.

 

Laser cleaning principle:

Fully enclosed external optical path system, combined with special mode of laser, the high-energy pulse laser collected in the surface of object,with the principles of plasma blasting,high energy pulse excitation and complex photochemical reactions, and by controlling the effective displacement of the laser beam to achieve cleaning. The whole process is controlled by the computer according to the program.

 

Application:

Mould Cleaning

mould cleaning.jpg

Peeling or Coat Removing

peeling or coat removing.jpg

Pretreatment before coating

pretreatment before coating.jpg

Airospace parts cleaning

Airospace parts cleaning.jpg

 

 

 

Soldering Welding

Pretreatment

Soldering and welding pretreatment.jpg

Clean oxide,smeary,oil stain,residue

clean oxide, smeary, oil stain, residue.jpg

Restoration and preservation

Restoration and preservation.jpg

 

Typical Application - Rust Removal:

High energy pulsed laser focusing on the surface of object to simulate plasma, continuous irradiation of high-energy plasma instantaneous formation and expansion, resulting in a series of tiny explosions, formating plasma blasting, finally achieve the relativel smooth corrosive layer of boject surface to physical blasting burst, and move through the high speed laser spot to form a plume that will clean the debris to complete the cleaning. Mainly used in metal rust.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect

Base matel damage

Rusty carbon steel

cast iron

medium corrosion

0.05mm

4000

>45

good

no

 

Typical Application——Degrease:

High energy pulsed laser socusing on the surface of object,dirty rust and other irregular structure and dark surface absorpt the laser energy and plasma energy formated by metal surface, is instantaneous vaporization from the base metal. Mainly used in the mold cleaning and cultural relics repair and other industries.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect

Base matel damage

Greasy carbon steel

 

medium oil pollusion

mild rusty

35000

>60

good

no

 

Typical Application——Paint Removal:

For the paint and the surface of the chemical coating and special process, based on the surface and the base material has different absorption and damage threshold on laser, laser destruct the surface coating after focusing, after air contact, there are a series of complex photochemical reactions, oxidation, The final reaction product is in the form of gas discharge, the special mode of the laser below the masterbatch damage threshold, can peel off the coating, do not hurt the base material. Mainly used for paint removal and coating stripping.

Base material

Corroded thickness

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect

Base matel damage

white metal painting

>0.1

1500

>30

good

no

 

Laser cleaning-working parameters:

Base metalSurfaceValid focal depthEffeciency(mm²/s)Effect
cast ironsevere corrosion(0.08mm)>403000clean surface, no damage
carbon steelmild corrosion(0.05mm)>454000clean surface, no damage
stainless steeloily, slight corrosion>6030000bright surface, no damage
mould steel gearmild oily with scrap iron>455000bright surface, no damage
aluminum steeloxide/ surface spotting>403000white surface, no damage
stoving varnish sswhite stoving varnish>301000bright surface, no damage

 

 

Core Laser Comparision:

Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materias, the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty, and also protect Base metal with no damage.

Considering the stability of laser, the use of cost and integration methods and other factors, the latest technology using wavelength of 1064nm fiber laser is better than solid lasers, Maxphotoncis 100W pulse laser cleaning source, is the best configuration for hand-held laser cleaning.

laser absorption rate.jpg
​Laser Cleaning Source:AdvantageDisadvantage
Solid Laser

1.High power, high pulse energy, high cleaning efficiency

2.Wide range non-metallic material application

3.Excellent cleaning effect, excellent cleaning ability

1. Large consumption, need high power chiller

2. Limited integration, complicated maintenance

3. Expensive and high cost.

Fiber Laser

1.Free maintenance, high cost effective, low cost.

2.Forced air cooling, high stability of continuous using

3.Good laser beam mode, wide range metal application

4.Without light path problem, Flexibility integration, small and convenient

5.High photoelectric conversion rate, low consumption, energy saving and enviroment protection

1.Low effective for thick coated metal

2.Power limited

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