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Titanium CNC Machining Parts Titanium Alloy CNC Lathe Non-Standard Custom Processing Parts

TORICH INTERNATIONAL LIMITED

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Address: INDUSTRY AREA -HAIYAN ,JIAXING CITY ,ZHEJIANG ,CHINA

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Titanium CNC Machining Parts Titanium Alloy CNC Lathe Non-Standard Custom Processing Parts

Country/Region china
City & Province jiaxing zhejiang
Categories Metal Processing Machinery Parts
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Product Details

CNC Machining Titanium: CNC Machining Parts for Titanium Alloy CNC Lathe Non-Standard Custom Processing Parts

CNC machining has revolutionized the manufacturing industry with its precision, efficiency, and versatility. When it comes to titanium, a metal known for its strength-to-weight ratio, CNC machining is the ideal method for producing high-quality parts. In this article, we will explore the material, drawing format, production process, surface roughness, treatment, inspection instruments, and applications of CNC machined titanium parts.

Material

Titanium is a popular choice for various industries due to its excellent properties. It is a lightweight and strong metal with excellent corrosion resistance, making it suitable for applications where high strength and durability are required. Additionally, titanium possesses exceptional biocompatibility, thermal resistance, and low thermal expansion coefficient, making it ideal for medical and aerospace applications.

Drawing Format

To ensure accurate manufacturing, designers provide drawings in specific formats, such as CAD (Computer-Aided Design) files, which include .IGES, .STEP, or .STL formats. These files contain detailed information about the part's dimensions, geometry, tolerances, and other specifications critical for CNC machining processes.

Production Process

The production process for CNC machining titanium involves the following steps:

  1. Material Preparation: Selecting the appropriate grade of titanium alloy and obtaining the required stock materials in the desired form (sheets, rods, or blocks).
  2. Programming: Creating CNC programs that dictate the tool paths, cutting speeds, feeds, and other parameters based on the provided drawing.
  3. Machining Setup: Fixturing the titanium material securely in the CNC machine to ensure stability during the machining process.
  4. CNC Machining: Utilizing advanced milling or turning tools, the machine removes excess material and shapes the part to match the specifications provided in the drawing.
  5. Finishing Operations: Performing secondary operations like deburring, polishing, or heat treatment to achieve the desired surface finish and enhance the part's properties.
  6. Inspection: Conducting thorough quality checks using specialized instruments to verify dimensional accuracy, tolerances, and overall quality of the machined titanium part.

Surface Roughness and Treatment

The surface roughness of CNC machined titanium parts can be tailored to meet specific application requirements. Common surface finishes applied to titanium parts include:

  • Mill Finish: This is the typical finish achieved directly from the machining process, characterized by visible tool marks. It has a moderate surface roughness.
  • Polished Finish: Machined parts are subjected to polishing to achieve a smooth, shiny surface. Polishing reduces surface roughness and enhances the part's aesthetics.
  • Bead Blasting: This process involves using abrasive particles to achieve a uniform matte finish. Bead blasting enhances the part's cleanliness and hides machining marks.
  • Anodizing: A popular treatment for titanium parts, anodizing creates a protective oxide layer on the surface, improving corrosion resistance and providing decorative options.
  • Passivation: This treatment removes impurities from the surface, improving the part's corrosion resistance.

Inspection Instruments

To ensure the quality and precision of CNC machined titanium parts, various inspection instruments are utilized. These instruments include:

  • Calipers: For measuring dimensions and tolerances of the machined part.
  • Micrometers: To precisely measure thickness, inside and outside diameters, and other critical dimensions.
  • Coordinate Measuring Machine (CMM): A high-precision measurement device that evaluates the part's geometric dimensions and confirms adherence to the drawing specifications.
  • Surface Profilometers: These instruments measure surface roughness, ensuring compliance with the desired surface finish requirements.

Application

CNC machined titanium parts find extensive applications across various industries. Here are a few notable examples:

  • Aerospace: Titanium's high strength-to-weight ratio makes it ideal for aircraft components such as engine parts, landing gear, and structural components.
  • Medical: Titanium is widely used in medical implants and instruments due to its biocompatibility, corrosion resistance, and light weight.
  • Automotive: Titanium parts are used in racing cars and high-performance vehicles to reduce weight while maintaining strength and reliability.
  • Marine: Titanium's corrosion resistance makes it suitable for marine components such as propellers, propeller shafts, valve systems, and more.

 

 

Product name Cnc Machining Titanium CNC Machining Parts Titanium Alloy CNC Lathe Non-Standard Custom Processing Parts
Production Equipment CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Material Titanium
Drawing format STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.
Production Process Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship
Finish Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Application Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners.
Surface roughness Ra 0.1~3.2
Surface Treatment Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc
Inspection 100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report.
Inspection Instrument Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Tolerance Customer's Drawing Request

 

     

 

     

 

TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters

 

The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.

 

TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.

 

In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.

 

As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.

 

 

 

 

 

1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
 
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days, developing samples need to be confirmed with our engineer and sales team.
 
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
 
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
 
5. What is the lead time?
15-60 day depending on different order quantity and products.
 
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
 
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
 
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air shipping.
 
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.

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