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CNC Machining Parts Stainless Steel Non-Standard Hardware Parts

TORICH INTERNATIONAL LIMITED

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CNC Machining Parts Stainless Steel Non-Standard Hardware Parts

Country/Region china
City & Province jiaxing zhejiang
Categories Metal Processing Service
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Product Details

 

Cnc Machined Products: CNC Machining Parts - Stainless Steel Non-Standard Parts Hardware Parts

CNC machining is a versatile manufacturing process that has revolutionized the production of precision parts and components. With its computerized automation, CNC machines are capable of shaping various materials with high accuracy and quality. Among the many materials that can be used in CNC machining, stainless steel has become increasingly popular due to its exceptional strength, corrosion resistance, and durability.

Material

Stainless steel, a type of alloy containing iron, chromium, and other elements, is widely used in the production of CNC machining parts. Its unique properties make it suitable for a broad range of applications, including automotive, aerospace, medical equipment, and industrial machinery. Stainless steel can withstand high temperatures, resist rust and corrosion, and maintain its structural integrity even in harsh environments.

Drawing Format

To manufacture CNC machining parts with precision, it is essential to provide accurate engineering drawings. These drawings serve as a blueprint for the production process and ensure that the final product meets the required specifications. Common drawing formats used in CNC machining include 2D CAD (Computer-Aided Design) files and 3D models in formats such as .dwg, .dxf, and .stp.

Production Process

The production of CNC machined stainless steel parts involves several steps to transform raw materials into finished products. The process typically includes the following stages:

  1. Design and Engineering: The initial step involves creating a detailed design or engineering drawing of the desired part.
  2. Material Selection: Choose the appropriate grade of stainless steel based on the part's requirements.
  3. CNC Programming: Convert the design into a computer program to guide the CNC machine's movements.
  4. Set Up the Machine: Install the necessary tools and fixtures, ensuring accurate positioning and alignment.
  5. Machining: The CNC machine removes material from the stainless steel workpiece using cutting tools to achieve the desired shape and dimensions.
  6. Quality Control: Inspect the machined parts at various stages of production to ensure adherence to specifications.
  7. Finishing: If required, the parts may undergo additional processes like polishing, deburring, or coating to enhance their appearance and functionality.

Surface Roughness and Treatment

Surface roughness is an important consideration for CNC machined parts as it directly affects their performance and appearance. The roughness is measured in terms of Ra (arithmetical average roughness). The desired surface roughness can be achieved through various methods like grinding, sanding, or polishing. Additionally, treatments like passivation or electropolishing can be employed to enhance the corrosion resistance and aesthetics of stainless steel parts.

Inspection Instrument

Ensuring the quality and accuracy of CNC machined stainless steel parts is crucial. Various inspection instruments are used to verify the dimensions, tolerances, and surface finish of the parts. These may include:

  1. Coordinate Measuring Machine (CMM): Used to precisely measure the dimensions of the parts.
  2. Calipers and Micrometers: Handheld instruments for precise measurements of length, thickness, and diameter.
  3. Surface Roughness Tester: Measures the surface roughness parameters of machined parts.
  4. Optical Comparators: Used for visual inspection and comparison of machined parts against a reference.

Application

CNC machined stainless steel parts find applications in numerous industries. Some common areas where these parts are utilized include:

  1. Automotive: Engine components, exhaust systems, brackets, and fittings.
  2. Aerospace: Aerospace structures, turbine components, and aircraft interior parts.
  3. Medical Equipment: Surgical instruments, implants, and diagnostic devices.
  4. Industrial Machinery: Bearings, gears, connectors, and couplings.
  5. Consumer Electronics: Housings, connectors, and precision components.

 

Product nameCnc Machined Products CNC Machining Parts Stainless Steel Non-Standard Parts Hardware Parts
Production EquipmentCNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
MaterialStainless Steel
Drawing formatSTEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.
Production ProcessRaw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship
FinishSandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
ApplicationAuto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners.
Surface roughnessRa 0.1~3.2
Surface TreatmentGrinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc
Inspection100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report.
Inspection InstrumentComplete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
ToleranceCustomer's Drawing Request

 

     

 

     

 

TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters

 

The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.

 

TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.

 

In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.

 

As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.

 

 

 

 

 

1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
 
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days, developing samples need to be confirmed with our engineer and sales team.
 
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
 
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
 
5. What is the lead time?
15-60 day depending on different order quantity and products.
 
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
 
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
 
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air shipping.
 
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.

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