Dongguan Chenglue Electronic co.,Ltd |
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750V DC Over-Current Protection EV Battery Pack Fuse For Electric
Vehicle
Features of car fuses
1. Vibration
The car will be subject to various vibrations when driving
continuously on the expressway, when driving on roads with poor
road conditions and stone roads, and when idling and parking. The
fuse should be able to withstand the vibration of 44.1m/s2 for
four-wheel vehicles, and 196m/s2 for two-wheel vehicles. If there
is resonance for frequency changes, the function must be
guaranteed.
2. Ambient temperature
The car needs to be able to drive in the scorching desert and in
the severe cold without any problem. Also, fuses are provided in
the compartment and engine room. Therefore, it must function
reliably in a large ambient temperature range of -40 to 120°C.
3. Accuracy
The weight of the car has a great influence on the fuel
consumption, so the wires also need to be lightweight and use
thinner wires as much as possible. For this reason, the energizing
current value of the wire is close to the allowable current value,
and the fusing characteristics of the fuse must be managed within
this narrow range.
4. Reliability
If the fuse is abnormal during driving, stop driving immediately,
such as driving on expressways and roads, it may cause major
accidents. In today's era when the average age of automobiles
exceeds 10 years, fuses are required to have durability to maintain
their functions against various environmental changes.
5. Dimensions and weight
Looking at automobiles from the viewpoint of CO₂ emission limits
stipulated by international standards, it can be seen that the
amount of CO₂ generated during driving is much larger than that
generated when producing parts, materials, and vehicles, or when
disposing of vehicles. Therefore, for the automotive industry,
vehicle weight reduction is an important task, so the fuse is also
required to be miniaturized and lightweight while ensuring
performance.
Purpose and use
This series of fuses are suitable for lines with rated DC voltage
below 1000V, rated current of 100A-200A and breaking capacity of
20kA. They are widely used in chargers. Comprehensive protection of
charging pile, on-board battery, on-board circuit system and
inverter. At the same time, it has the characteristics of strong
current limiting capacity, large breaking capacity and fast
short-circuit breaking speed. It can withstand temperature shock,
mechanical vibration shock, current shock, chemical load, etc. This
series of products conform to ISO 8820, JASO D622 and GB / T31465
standards.
Normal working conditions
Normal operating conditions of ambient air temperature: - 5 ℃ ~ 40 ℃; allowable operating conditions: - 40 ℃ ~ + 125 ℃;Relative humidity: 5% ~ 95%;Atmospheric pressure: 61.6 kPa ~ 106.2 kPa.
3. Use category
Full range fast fuse(gR)
Structural characteristics
The melting tube of the product is made of high-temperature resistant ceramic material, with high flame-retardant performance and strong hardness.
The melt is sealed in the melting tube with a variable
cross-section melt made of 99.99% pure silver. The melting tube is
filled with chemically treated high-purity quartz sand and
specially treated chemical materials as arc extinguishing medium.
The contact surface is silver plated to ensure reliable electrical
performance, greatly reducing temperature rise and power
consumption; Both ends of the melt are firmly connected with the
contact by spot welding, which greatly enhances the safety and
reliability of breaking short circuit fault current
Agreed current and agreed time
Test current A | Fusing time s | |
In:≥60A | ||
min | max | |
1.1In | 14400 | - |
1.35In | 150 | 3600 |
1.5In | 20 | 1500 |
2In | 1 | 300 |
3In | 0.2 | 30 |
5In | 0.05 | 1 |