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Magnetron Sputtering DLC Coatings On Titanium Watch

SHANGHAI ROYAL TECHNOLOGY INC.

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Contact name:ZHOU XIN

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Magnetron Sputtering DLC Coatings On Titanium Watch

Country/Region china
Categories Tool Processing Services
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Product Details

The RT1000-BLACK l machine is designed for Black DLC coatings.


DLC is the short name of Diamond-like-Carbon coatings are used in demanding automotive, non-ferrous material machining and industrial engineering environments where component surfaces are subjected to high contact pressure, intermittent lubrication or dry sliding and rolling environments where severe abrasive and adhesive wear conditions exist.

 

DLC coatings properties

  • Strong adhesion of the deposited films to the surface;
  • Hardness of the coating comparable to diamond hardness;
  • Durability;
  • Low coefficient of friction;
  • Chemical stability;
  • Ecological cleanliness;
  • Biological compatibility;
  • Transparency in the infra-red band of the spectrum;
  • High heat conductivity;
  • Corrosion resistance;
  • High electrical resistance

 

 

DLC coatings are commonly applied onto various watch components, sport products, logos or accessories of brand products, medical industry like dental instruments and implants to provide a dark black, anti-reflective and bio-compatible surface with enhanced tribological protection properties.
 

In nowadays, this coating is also used for faucet, door handles those require high quality, which is exceed the conventional PVD decorative coatings properties.

  

 

 


This machine is suitable for the industrial production coating purpose.

It is designed with multiple deposition sources for a high uniformity and high deposition speed.



 

Technical Advantages

1. Plug-in Integrated design system for quick installation

2. Siemens PLC,CPU; with Industrial PC operation & control hardware

3. Available for remote monitoring and diagnosis.
4. Flexible, ready for upgrading

5. Multiple cathodes for fast deposition speed

 

Our customer received the trainings of machine's operation, maintenance and coating processes.

 

 

 

 

Other models are available

 

ModelRTAS1000RTAS1250RTAS1612
Effective Chamber SizeΦ1000 x H1000mmΦ1250 x H1250mmΦ1600 x H1250mm
Deposition Sources

Cylinder Arc (steered circular arc for option) + DC Sputtering Cathode +

Linear Ion Source

Vacuum Pumping System ( Leybold Pumps + Turbo Molecular Pump)SV300B *1 set (300m³/hr)SV300B* 1 set (300m³/hr)SV300* 2 set (300m³/hr)

WAU1001-1set

(1000m³/hr)

WAU1001-1set

(1000m³/hr)

WAU2001-1set

(1000m³/hr)

TRP48*1 set (48m³/hr)TRP60*1 set (60m³/hr)TRP90*1 set (90m³/hr)

Turbo Molecular Pumps:

1 set (3500L/S)

Turbo Molecular Pumps:

2 sets (3500L/S)

Turbo Molecular Pumps:

3 sets (3500L/S)

Sputtering Power Supply1*24KW1*36KW2*36KW
Arc Power Supply6*5KW7*5KW9*5KW
Bias Power Supply1*24KW1*36KW1*36KW
Planetary Rods6/812/1620
Ultimate Vacuum9.0*10-4Pa (empty, clean,room temperature)9.0*10-4Pa (empty, clean,room temperature)9.0*10-4Pa (empty, clean,room temperature)
Cycle Time (depends on pump)40’~50’ depends on substrate material and coating recipes
Working Power Requirement

3Phase 5 lines

AC380V,50HZ,55KW

3Phase 5 lines

AC380V,50HZ,110KW

3Phase 5 lines

AC380V,50HZ,150KW

Cooling WaterRecycle cooling water, industrial water chiller + EDI purified water device
Processing Gas (99.99%)4 ways4 ways4 ways
Footprint (mm)2000*2000*25004000*4500*32005500*5000*3200
Total Weight(KGS)450070009000
Total Power Consumption(Approx.)50KW110KW150KW
Actual Power Consumption(Approx.)30KW60KW70KW


RTAS1612 --- Machine is built in 2022, for sanitary ware Black DLC coatings

 

 

Above technical parameters only for reference, Royal Technology reserves the right for final production based on specified applications. We provide you not only the coating machine but the total coating solutions, turnkey-project service.  From pre-treatment cleaning, drying till PVD coating, PVD decoating equipment and producess process. 

 

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