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Gcr15 Roller Material Silo Roll Forming Equipment by Gear with Decoiler

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

Contact name:Nancy

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Gcr15 Roller Material Silo Roll Forming Equipment by Gear with Decoiler

Country/Region china
City & Province jiangsu
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Product Details

Gcr15 Roller Material Silo Roll Forming Machine by Gear with Decoiler

 

 

1. Main speficication:

NoSpecification of the material

1

 

Suitable Material

195-235Mpa GI or carbon steel

2

 

Width of the raw materialBased on the purlin sizes.
3Thickness3.0-4.0mm

 

Profile:

 

2. The Chart of Process Flow

Hydraulic decoiler→ Feeding→roll forming→punching1→punching2→cutting→auto staker

 

3. Specification of components

No Technical Specification & Remark
1

10T Hydraulic de-coiler

 

 

  • Width of feeding: 1250mm
  • Capability: 10 Ton
  • Inter diameter: 470-520mm
  • Maximal out diameter: 1500mm
  • Working speed: 0-15m/min adjustable
  • Main motor power: 7.5KW AC motor
  • Hydraulic power: 5.5kw
2

Feeding

  • Feeding type: adjustable
  • Feeding width range:980-1200mm
  • Entrance and guide roller: diameter is ¢65mm, material is SAE1045, HRC48-52° surface with chrome
3

Roll forming

 

 

 

 

  • Thickness range:3.0-4.0mm
  •  Main motor power:60kw
  • Roll station:20stations
  • Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
  • Roll station:20 stations
  • Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree ,CNC,
  • Shaft diameter: ¢150mm material: SAE1045 with quenching and tempering
  • Transmission: by gear box
4

Punching system

 

 

  • Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system 
  • The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.
  • Hydraulic power: 11kw 

 

5

Hydraulic cutting

 

 

  • Cutting mode: Cut the sheet after roll forming to required length with stop
  • Cutting power by hydraulic: 11KW, share the same one to punching
  • Working pressure: 25Mpa adjustable(according the final design)
  • Material of blade:Cr12 with heat treatment 58-60°
  • Length measuring: Automatic encoder length measuring
6

Hydraulic station

 

  • Hydraulic power: 11kw
  • Working pressure: 2Mpa adjustable 
  • Solenoid valve: 3 groups 
  • Hydraulic oil: 46# hydraulic oil
7

Control panel system

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.

 

 

 

4. FQA

 

1) Q: Are you manufacturer or trading company?

A: We are manufacturer and trading company .

 

2) Q: Do you provide installing and training overseas?

A: Overseas machine install and worker training services are optional.

 

3) Q: How is your after sales support?

A: We provide technical support on line as well as overseas services by skillful technicians.

 

4) Q: How does your factory do regarding quality control?

A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.

 

5) How can I trust you that machines pasted testing running before shipping?

A: 1) We record the testing video for your reference. Or,

2) We welcome you visit us and test machine by yourself in our factory.

 

6) Q: Do you have this roof panel roll forming machine in stock?

A: No, machine is made to order.

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