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Galvanized steel Solar Roll Forming Machine 415V 50HZ 3P Customized

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

Contact name:Nancy

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Galvanized steel Solar Roll Forming Machine 415V 50HZ 3P Customized

Country/Region china
City & Province jiangsu
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Product Details

 1.5-3.0mm C Purlin Roll Forming Machine High Speed Adjust by Motor

 


1. Main speficication:
 

1
 

Suitable MaterialGalvanized steel

2
 

Width of the raw materialBase on profile
3Thickness1.5-3.0mm

 
 
2.  The Chart of Process Flow

5T Hydraulic Un-coiler—Feeding—Flatten—Roll Forming—Rectify—Track Cutting—Auto stacker

 

3.Machine Detailed Parameters

1Machine structureWire-electrode cutting
Change sizeFlange and width is adjust by motor
2Total power

Main power: 30kw

Hydraulic power: 11kw

Track servo power: 3.7kw

3Roller stationsAbout 14 stations + one station for rectify (according the final design)
4ProductivityAbout 40-50m/min
5Drive systemBy gear box
6Diameter of shaft¢76mm solid shaft
7Voltage415V 50Hz 3phases (Customized)

 

4. Specification of Components

No Technical Specification & Remark
1

5T hydraulic decoiler
 

  • Steel coil width: 550 mm;
  • Internal diameter of coil: 380 mm- 520 mm
  • Maximal out diameter:1200mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5kw
2

Leveling part

  • The quantity of leveler rolls must be planned according to thickness 3.0mm.
  • Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
  • Power: 5.5kw

 

3

Main Roll Forming Machine
 

  • Roller material:ASTM52100 chrome plated surface with chrome, HRC58-62 degree
  • Shaft diameter: ¢76mm material: SAE1045 with tempering
  • Flange and width is adjust by motor
  • To avoid accidents, the driven parts will be covered with the protective cover
  • Cooling system is consider
  • Main motor: 30KW
4

Machine structure:
 

  • Main frame by steel plate welding
  • Machine structure: Wire-electrode cutting
  • By chain: single line
5

Hydraulic cutting system
 

  • Adopt the hydraulic track cutting
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Material of blade:Cr12, 58-62 HRC hardness, include 10 sets cutters
  • Cutting power by hydraulic,11KW
  • Servo power: 3.7KW Yaskawa
  • Working pressure: maximal 25Mpa
  • Length measuring: Automatic encoder length measuring
  • Tolerance of length: +/- 1.5mm for each piece end product
6

Hydraulic System
 

 

  • Hydraulic power: 11kw with storage tank and cooling system
  • Working pressure: maximal 25Mpa 
  • Solenoid valve: 1 group
  • Hydraulic oil: 46# hydraulic oil 
  • Quantity :1
7

Computer Control Cabinet
 

 

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter
8

Stacker
 

 

  • Air compressor: provide by buyer
  • Speed suitable for 40-50m/min
  • Length in 6m

 

 
5. After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one
year.
 
6. Installation and training
a. If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
b. Without visiting, we will send you user manual and video to teach you to install and operate.
C. If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
 
7. FAQ

Q: Can you make the machine according to my design or proto type?

A: Yes. We have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us

Q: How do you guarantee the quality of the products?

A: Strict product quality, unqualified resolute don't factory.This is the tenet of our factory

Every one of our products have strict testing procedures, must be 100% quality assurance.

Q: How can we be assured that you will deliver us quality machine with spare parts?
A:1. Customers to send the technical people to our factory for checking the quality.

2.We can send the technicians to the buyer`s factory for the installation of the machine.

3.Good aftersales-service, its free of charge during the warranty period.

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