Gear Box Steel Ceiling Roll Forming Machine for purlin Cassette Type

1. Specification of the material

2. Machine Detailed Parameters

3. Profile drawing 

Profile1:

 Profile2:

Profile3:

4. The Chart of Process Flow

5. Specification of Components

(1) 1.2T double head Uncoiler-kliting type

• Width of feeding: 150mm
• Capability:1.2Ton x 2 kliting type
• Range of expand(by manual): 480mm—520mm, maximal OD:1300mm
• Mode of expand &fight: by manual
• Way of feeding: manual

(2)Frame system​​​​

• Welding by beam steel, stronger design, complete unit
• Frame has leveling bolts in the base for adjust the leveling
• Machine drive by gear box for each stations, 15 station is consider
• Cooling system: should be provide, power in 0.75KW
• Main power:11w, AC motor
•  

(3) Main Roll Forming Machine

• Roller material:ASTM1045 chrome plated surface with chrome
• Shaft diameter: ￠65mm material: SAE1045 with quenching and tempering
• Machine structure: Iron cast

(4) Poat track cutting system

• Machine adopt track cutting system, Non-stop
• Cutting power by hydraulic, 7.5KW with Storage tank
• Track cutting by servo motor, power in 2.0KW
• Hydraulic working pressure:16-20Mpa
• Cutting after forming: Cut the sheet after roll forming to required length
• Cutting motion: The main machine is NON-stop when cutting
• Material of blade:Cr12 with heat treatment 58-60°change profile need to change cutter in manual.

(4) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

• PLC: Panasonic or customerization