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[China]
Trade Verify
Address: A7-101, Hangyu building, Wuhan University Sci & Tech Park, East Lake High-tech Dev. Zone, Wuhan, Hubei, China
Contact name:Sherry Xiao
Wuhan Questt ASIA Technology Co., Ltd. |
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Verified Suppliers
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3KW Fiber Laser Cladding Machine System for mould spindle shaft fan quenching
Description
Laser cladding is a new surface modification technology. It is through in the surface of the substrate added cladding material, and the use of high energy density of the laser beam to the surface of the base material layer with melting method and in grassroots surface formation and its metallurgical combination add material cladding layer.
All parts are arranged in the protecting cover. The engine valves come from the vibration feeding system and storage one by one on the conveyer for the picking system. Then the picking system grasp one engine valve to the cladding worktable area, the fixture clamps the engine valve and rotate, At the same time the powder sending system put out the powder and the laser come out to do the cladding. After finish the cladding, the fixture loose the chuck and the valve drops to the tank.
Typical applications
automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts.
Specifications
| Item | Parameter |
| Laser | Fiber transmit |
| Output power range | 2-6kW |
| Power Stability | ±2% |
| Electro-optical conversion rate | ≥40% |
| Laser wavelength | 980nm±10nm |
| Wavelength output | CW |
| Input voltage | 380V 3phase five-wire @50Hz |
HGSF-2A type binoculars powder feeder is by quantitative powder feeding tray carrier gas transports the powder powder feeder. Powder Feeding height repeatability of ± 2%, capable of delivering a variety of particle size to meet the domestic generic cladding alloy powder.
| Fiber Interface | LLK | |
| Collimator distance | 100 | mm |
| Focus Distance | 300 | mm |
| Wavelength | 940-1080 | nm |
| Max rate | 97 | % |
| Gas (proof) curtain | Yes | |
| Powder feeding nozzle | COAX 8 | IWS |
| Powder sending type | Concentric annular | |
| Powder sending Motivation | Gas Carry | |
| Cooling system | Water cooling | |
| Particle size | 20-90 | Um |
| Powder sending speed | 2-50 | g/min |
| Powder sendin | 1-2.5 | mm |
| Work distance | 13-25mm |
Horizontal rotary table and 2D Tilt Jig
| Items | Specifications |
| 1,Robot linear axis | |
| Robot linear slide range | 2500mm |
| Robot linear slide speed | 0-5000mm/min |
| Robot linear slide transmission mechanism | Rack and pinion |
| Robot linear axis motor and driver | KUKA Servo motor and driver |
| 2,Rotate axis,T worktable and Tailstock | |
| Rotary axis head box placement | Horizontal |
| Horizontal rotary load | 5T(Chuck pins loading),20T(Roller loading) |
| Vertical rotary load | 1T |
| Rotary axis box center height | 1000mm |
| Rotary axis Chuck and tips | Φ630mm 4-Jaw chuck,standard double tips |
| Rotary axis rotate speed | 0-15rpm, Enter the robot program, continuously adjustable |
| Machine worktable size | 9500*1200mm,table is Integral casting |
| Tailstock and tips | Tips Taper=60℃, Mechanical expansion200mm |
| Tips Sleeve diameter | Φ200mm |
| Roller | 2pcs,copper surface roller |
| Rotary axis motor and driver | KUKA Servo motor and driver |
| 3,Small Rotate axis,T worktable and Tailstock | |
| Rotary axis head box placement | Vertical and horizontal |
| Horizontal rotary load | 2T |
| Rotary axis box center height | 760mm |
| Rotary axis Chuck and tips | Φ500mm 3-Jaw chuck,standard double tips |
| Rotary axis rotate speed | 0-100rpm, Enter the robot program, continuously adjustable |
| Tailstock and tips | Tips Taper=60℃, Mechanical expansion200mm |
| Tips Sleeve diameter | Φ200mm |
| Roller | 2pcs,copper surface roller |
| 4,2D Tilt Jig | |
| Motion axis | Flip, swivel, in which the rotary axis uses KUKA servo motor and drive |
| Faceplate diameter | Φ500mm |
| Chuck diameter | Φ315mm,Three-Jaw self-centering |
| Flipping angle | 0-90º |
Configuration
| No | Name | Model | Quantity | remark |
| 1 | Laser Device | LDF4000-60 | 1 | |
| 3 | Laser Head | 1 | ||
| 4 | Powder Sending system | 1 | ||
| 5 | Rotary worktable | 1 | ||
| 6 | Positioner device | 1 | ||
| 7 | Robot | KR60-3 | 1 | |
| 8 | Main Controller | 1 | ||
| 9 | Robot controller | 1 | ||
| 10 | Soot absorption system | 1 |
Sample
FAQ
1 Q: What is the warranty of the laser cladding machine?
A: The warranty is 2 year, but we offer whole life after-sale service.
2 Q: What is your payment term?
A: T/T, L/C, Westen Union, etc.
3 Q: What is your after-sale service?
A: Engineers can offer oversea services and we can also offer online service, using online chatting tools like Whatsapp to talk with customers directly for all questions .
4 Q: How is the quality of the machine?
A: Germany high technoloy with good quality.
5 Q: How is the operation of the machine?
A: We offer operation manual and videos, show you how to operate the machine.
We can also send engineers to your factory for training. Or you can send worker to gain training in our factory directly.
