Wuxi Wellful Decoration Materials Co.,Ltd. |
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Nordic Wood LVT Flooring Thickness 2.0mm 3.0mm Customized Water Proof
Function: The surface of the PVC floor has been specially treated, and some excellent stone plastic floor surfaces are also specially added with agents, which have strong killing ability for most bacteria and the ability to inhibit the growth of bacteria.
LVT Flooring | Thickness | Wear layer | Nordic Wood |
152.4mmx914.4mm 177.8mm×1219.2mm 203.2mmx1219.2mm 228.6mmx1219.2mm |
2.0mm/2.5mm |
0.07mm |
Glue down |
2.0mm/2.5mm |
0.1mm |
Glue down | |
2.0mm/2.5mm/3.0mm |
0.2mm |
Glue down |
1.Research and Development
From the beginning, research and development teams aim to simulate
and evaluate new innovative concepts through trial and error. Large
amounts of raw materials are mixed so that the team can study their
interactions. The raw materials used in the production of LVT
include polyvinyl chloride resins (PVC) and calcium carbonate. Once
the team has a satisfactory compound to work with, it is ready to
begin the calendering process.
2. Calendering Process
The calendering process uses a series of heated rollers to “roll or
squeeze” the compound into a continuous sheet. By manipulating the
rolls, the width and thickness of the sheet can be controlled with
precise accuracy and consistency. Once the sheet is passed through
the heated rolls, it is then sent through a cooling section and
sent to lamination.
3. Lamination Process
Through the use of heat and pressure, lamination is a continuous
process that bonds one layer to the next until all layers are fully
formed. The tiles are constructed of the following four layers:
Backing layer – Sound absorbing layer with textured grip Fill layer – Stability layer for indentation resistance Print layer – Certain premium types of LVT come manufactured with realistic, 3D visuals that can be installed to resemble ceramic or stone. Wear layer – The wear layer plays a crucial role in the lifespan of your tiles. Clear coatings such as aluminum oxide will keep your flooring from rapidly wearing.
4. Embossing Process
Here, under heat and pressure, engraved rollers apply the textured
design onto the face of the product which can be a light “tick” or
a “deep” emboss. Once the texture is applied, the scratch and scuff
Top Coat will be applied. The slabs then pass through an annealing
oven that uses heated air to raise the temperature of the entire
slab to a point that any stress between the layers are relieved.
Once cooled back down, this process is added “insurance” to produce
a stabilized product that will reduce the opportunity for “doming
or cupping” due to stresses between the layers in the finished
planks. From there the slabs are palletized and taken to
Inspection, the final stop.
5. Inspection Process
During inspection, the slabs are brought into an air controlled
room that will maintain the same temperature year round. This is
important because it keeps the product in a uniform state during
the milling process which helps to ensure consistent milling from
one board to the next. Being able to inspect each slab before
milling allows technicians to inspect and mark defective areas. The
non-defected slabs will then be loaded into the press which offers
alternative product sizes and is then sent to milling. Once milled,
the product is boxed, wrapped, stacked on a pallet, and ready for
shipment.
1. Floor must be placed at the entrance of buildings to avoid sand
and dust entering through shoelaces.
2. The ground that sunlight can direct to may contract and change
color, so curtain must be installed to block sunlight.
3. PVC floor material may be due to furniture, sofa, household
appliances bottom rubber gasket caused discoloration, so the use of
protective materials (silver, paper) isolation.
4. When moving heavy objects such as furniture and piano, pay
attention to avoid scraping and bumping on the ground. The feet of
steel furniture should be equipped with rubber protective pads to
prevent floor loss.
5. Do not place burning cigarette butts on the floor to prevent
burning the floor.
You are welcomed to contact us through email.
sales@wellful-vinyl.com
Whatsapp:+86-13057223323
Wechat:+86-13057223323