Wuxi Luole Machinery Co., Ltd |
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1,Assembling machine:
(1) Host machine:Including Main drive roller bearing power
components, the door frame device, clamping device of web, wing
powder compact device, hydraulic alignment device, etc.
Main drive roller moving roller components: the
motor drives the cycloidal pinwheel reducer, and then through the
sprocket, chain transmission, drive the main drive roller rotation
(attached drive roller 2 group), making walking h-beam. Two sets of
roller respectively in the host of the input and output side,
guarantee the h-beam can move smoothly, two sets of roller by PLC
program control, to ensure that both before and after the
synchronous rotation, and enables the speed adjusted between 0.35
3.5 m/min, and meet the need of automatic spot welding. Under the
condition of different profiles in different spot weld length is
different, and distance between two spot weld is different also,
the user (site operation workers) according to the actual situation
to determine the distance of the spot welding and welding
requirements to distribution.
Web clamping device: two groups of web plate
fastening device for synchronous movement, through the coupling and
the shaft connection between two groups. Total power of the motor
drive gear reducer, and then through a screw transmission so that
the web clamp sliding seat together to walk in the middle. Web
clamping mechanism of two side by clamping bolt tightening on the
sliding seat directly, through the shaft linkage with open or
shrink, to meet the requirements of the web the clamping, realized
the machine automatically.
Wing clamp device: two sets of wings clamp lock
mechanism for synchronous movement, through the coupling and the
shaft connection between two groups. Total power of the motor drive
gear reducer, and then through a screw transmission so that the web
clamp sliding seat together to walk in the middle. Wing clamp on
two sides of the clamping seat directly to tighten bolts on the
sliding seat through the shaft linkage with open or shrink, to meet
the requirements of wing plate clamp, realized the machine
automatically.
The door frame press device: can lift the main pressure beam mainly
includes: pressure cylinder, lift drag plate, eccentric adjustment
wheel, pinch roller. When the h-beam walk to the main pressure
wheel, press button a predetermined pressure tight tight h-beam,
make the wing plate and web plate together, so that the spot
welding. Eccentric adjusting wheel can be used to adjust the lift
drag plate, make four guide wheel and rail surface close contact,
to ensure reliable guide.
Hydraulic alignment equipment, h-beam
not spot welding, flange and web will produce uneven phenomenon,
then we can align the wing, to web h-beam equipment parts, makes
the plate close to the base plate, so that the transverse
alignment. Alignment device can make mechanical flip up and down.
(2) The pull rod of the system: on the bar system mainly
includes: pull rod box, rod oil cylinder, pull rod. When not set of
wing, web transmission into the machine, the wings, not in the
required position precision, web and web need support at this time.
Rod for the system to be able to wing, web preliminary positioning,
its process, respectively, by the surface tension in the oil
cylinder and the web of the tensioning oil cylinder control. Pull
rod box by pull rod connected between each other.
(3)Input roller: input of raceway is mainly with the input process
of h-beam, it consists of, passive and active raceway groove, the
arrangement and the spacing between rolling suitcase.
(4)Output roller: output of raceway is mainly with the output
process of h-beam, it consists of, passive and active raceway
groove.
(5)Hydraulic system assembly: hydraulic system mainly includes:
hydraulic pump station, the main pressure cylinder, wing plate
positioning cylinder, web positioning cylinder, wing powder tight
oil cylinder, web clamping cylinder, rubber hose, oil pipe,
seamless steel pipe.
2,Angle seam welding machine deserve:
Through state assembly molding
steel T and H section steel semi-finished products, two need fillet
welding automatic welding forming, in order to forming effect is
good, not a bit edge and welding defects such as porosity, crack,
my company configuration are two kinds of domestic and imported
models for customers to choose. The machine welding system is to
use the double wire submerged arc welding, double wire position
interlaced welding torch can be up and down, can effectively ensure
the fillet welding effect, has the advantages of simple and
reliable structure, layout reasonable, form a complete set of
automatic welding system, welding torch has a 45 ° Angle and
flexible floating up and down and before and after the trimming
device. Met, as long as the wire can meet the welding process,
welding wire is not offset. To feedback performance is good, fast
response, small pressure drop, accurate and stable welding current.
Welding control and door frame control integration linkage control,
convenient operation and reliable.
Automatic flux recovery conveying machine can satisfy in the
welding process, welding flux of effective separation and
recycling, flux can be automatically in the process of work to stay
on the welded seam, submerged arc welding.
3,Flange straightening machine:
After welding the T section steel
or h-beam, enter the correct location, using the working principle
of hydraulic cylinder apical swing. Transmission efficiency is
high, the straightening speed, all of straightening roller adopt a
high-quality alloy steel, and through the use of advanced heat
treatment process, avoids the parts easy to generate crack defect,
in order to ensure the correct stability and long service life and
strengthen the treatment of all of its components are hosting with
close control box operation, convenient operation.
Quick Details
1. Introduction
H-beam combination workstation is used
for H-beam or T-beam assembly, welding and straightening. It
centralize the assembly, welding and straightening functions on one
machine which saves space and economize workshop.Reduce workflows:
shorten the production time and improve the efficiency. Economize
the investment of crane equipment and operator.
2. Main Parameters
Model | ZHJ18 |
Suitable web height mm | 200—1800 |
Suitable web thickness mm | 6—32 |
Suitable flange width mm | 200—800 |
Suitable flange thickness mm | 6—20 |
Straightening thickness mm | 6—15 |
Fillet height mm | ≦8 |
Work-piece length mm | 4000—15000 |
Feeding speed m/min | 0.2—2 (VFD) |
Input conveyor m | 3conveyorss, each 2.6m (one powered) |
Output conveyor m | 11.5m, including lift conveyor |
Machine power kW | 18.1 |
Power supply | AC380V, 50HZ, 3P or tailor made |
Above are our standard models and parameters, and it can be designed and manufactured on request. |
* We reserve the right to alter specifications without prior
notice.
3. Main features
The standard models of our H-beam combination workstation for
assembly, welding and straightening has the following features: