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Automatic Feeding Rod Ram Extrusion PTFE Machine Simple Operation

Suko Polymer Machine Tech Co., Ltd.

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Automatic Feeding Rod Ram Extrusion PTFE Machine Simple Operation

Country/Region china
City & Province changzhou jiangsu
Categories Manufacturing & Processing Machinery Parts Processing Services
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Product Details

Characteristics of PTFE(UHMWPE)Ram Rod Extruder PFB150

  1. Through continuous improvement, the equipment is smarter, more stable and more efficient.

  2. The equipment is controlled by PLC system, and operated automatically with simple operation.

  3. With diverse design, the equipment can meet the different needs of users, and be customized for customers.

  4. The equipment runs stably for a long time, with lower noise. And reduces costs by saving power and energy during pressure maintenance.

  5. Equipment and molds are made by special technology, corrosion resistance, durable and with long service life.

  6. The equipment design is simple and takes up little space.

  7. Extruded products have superior performance in terms of density and tensile strength.

  8. Equipped with an automatic feeding system, filling a bucket of 50-80 kg, automatic feeding system can guarantee 4-8 hours of operation and save labor costs to a great extent.

  9. PTFE ram rod extruder can continuously push rod and the rod can be cut according to the requirements.

  10. Provide a complete mold system, which includes a full set of corresponding accessories, heating and sintering system, cooling system, temperature controller, bracket, etc.

  11. The vertical rod extruder extrude from top to bottom. The equipment can be placed on the second floor or a platform.

 

Equipment Operating Environment Requirements

  1. The ground of the site is required to be level, and the site load is not less than the design requirements.

  2. The operating platform needs clean space to reduce dust ingress. It is best to have ventilation ducts in the workshop to facilitate ventilation.

  3. Industrial power standard 380V 50Hz 3P, voltage can be customized according to user needs.

  4. The factory is equipped with power distribution cabinets, compressed air and other supporting equipment.

  5. The equipment needs to be equipped with a cooling system. Two buckets / water tanks can be used with a cooling pump to recycle water resources.

  6. The room temperature of the plant should be no more than 28 ° C.

  7. The vertical extrusion equipment extrudes from the top to the bottom. The equipment is installed on the platform or floor with a space height of about 2.8 meters. The effective distance in the longitudinal direction of the device needs to be considered, and a sufficient height must be guaranteed under the fixed circular hole of the device to meet the requirements of the length of the extruded PTFE rod.

  8. Horizontal extrusion equipment needs to consider the effective distance in the horizontal direction of the equipment, and it is necessary to ensure the length of the PTFE rod. The equipment includes a mold length of 4-7 meters (excluding the length of the extruded finished rod), a width of 1.2 meters, a height of 1.8 meters.

There are several advantages of an Automatic Feeding Rod Ram Extrusion PTFE Machine:

  • Increased Efficiency: The automatic feeding system eliminates the need for manual feeding of PTFE materials, reducing labor costs and increasing production efficiency.
  • Precise Control: The machine allows for precise control of the extrusion process, ensuring consistent and accurate results. This leads to high-quality PTFE rods with uniform dimensions and properties.
  • Cost Savings: By automating the feeding process, the machine reduces material waste and improves productivity. This results in cost savings for the manufacturer.
  • Improved Safety: The automatic feeding system enhances operator safety by minimizing direct contact with the PTFE material, reducing the risk of injuries.
  • Versatility: An Automatic Feeding Rod Ram Extrusion PTFE Machine can be used to produce PTFE rods of various diameters and lengths, making it suitable for a wide range of applications.
  • Easy Operation: These machines are designed for user-friendly operation, with intuitive controls and automated processes. This simplifies the manufacturing process and reduces the training requirements for operators.
  • Consistency in Product Quality: The automated feeding system ensures consistent material flow, resulting in consistent product quality. This is particularly important for industries that require precise and uniform PTFE rods.
  • Scalability: These machines can be easily integrated into existing production lines or expanded to meet increasing production demands. This allows manufacturers to scale up their operations efficiently.

Equipment Parameter

 

Machine ModelPFB20PFB80PFB150
ProcessVertical ExtrutionHorizontal Extrution
Power KW(Electric Motor)142433
Rod Range Dia(mm)4-2025-8080-150 (200 )
Extruded Rod LengthContinue extrude with unlimited length
ControllerPLC+Touch ScreenPLC+Touch ScreenPLC+Touch Screen
Output(Kg/h)7+8+10+
Voltage/ PH/Hz380V 50Hz 3P380V 50Hz 3P380V 50Hz 3P
Electricity Consumption(KW/h)2+2.5+3+
Temperature zone3-54-88-12
Machine Weight(Kg)9309601220
Machine Height (mm)215018001900
Machine Floor area (m2 )3.5710
MoldThe mold size is customized according to customer specifications. The complete mold set includes the mold body, extrusion head, connection flange, a complete set of high-temperature heating rings, a complete set of sensors, a cooling water jacket system, and the high-temperature connection line, mold and product support.The surface finish is specially treated to be smooth, durable, and corrosion resistant. The thickness of the insulation cotton is more than 5mm, and the heating thickness is more than 10mm.

 

Equipment And mold Maintenance

  1. Regularly check the height, cleanliness and temperature of the hydraulic oil.

  2. It is recommended to replace the hydraulic oil every six months.

  3. Replaced worn seals timely.

  4. The mold should be cleaned and maintained in time, and the surface should be coated with a thin layer of protective oil.

  5. Carefully handle the temperature sensor of the heating coil, and store it properly.

Accessories And Spare Parts Description

  1. The equipment is composed of main machine, a hydraulic station, a control cabinet, an automatic feeder, holders, heating cavities, molds and other accessories. Equipment necessary accessories are sent to customers with the equipment.

  2. The list of necessary accessories for the equipment is sent to the user with the equipment.

  3. When the user purchases our company’s equipment, in addition to the necessary accessories, we will provide the necessary spare parts to the user to replace and repair the equipment. Spare parts are standard parts and can be purchased in the local market.

Process Guidance

  1. Due to the special technology of the equipment, customers can go to the factory to learn about the installation, commissioning, operation, mold change, maintenance, process guidance of the equipment for free before delivery.

  2. If you are unable to come to our company to study due to inconveniences such as distance, personnel, time, we can arrange for engineers to come to guide the installation, commissioning, operation, mold replacement, maintenance, and process guidance of the equipment under the agreement of the other party.

  3. We can also conduct remote guidance. Users can choose other methods such as telephone, video, email, etc. to learn about equipment installation, commissioning, operation, mold change, maintenance, process guidance, etc.of the equipment.

After Sales Service

  1. From the date of receiving the machine, the warranty period of all machine accessories is one year. We provide free maintenance guidance service during the warranty period.

  2. If there is any problem with the accessories outside the warranty period, please contact us in time to explain the problem, and we will provide follow-up resolution within 24 hours.

  3. If we have a local distributor, we can contact the local distributor for cooperation.

  4. All questions about the equipment can be consulted to us by mail, video, telephone, etc.

Service Phone:+86-0519-83999079

 

PTFE Rod Line Automatic Feeding Equipment

 

Vacuum automatic feeding, including compressed air reverse blowing system, start feeding system, wash hose, suction gun, vacuum generator, PCB controller,throughput 30-300 kg/h, diameter 150mm and height 600mm, set automatic feeding time and discharging time, powder flow is controllable, all stainless steel production, intelligent control.

The mixing barrel is 600mm in diameter and 700mm in height, with a 2.2kw reduction motor, a stirring speed of 15-25 turns/min, 8-10mm thick bottom plate, and a feeding capacity of 75-90kg.

 

SKVQC-10 Configuration List:

 

NameNo.Brand/Manufacturer
Vacuum generator1pcsChina
316L stainless steel filter4pcsChina
Vacuum hopper(304 stainless steel)1setSuko
Compressed air reverse blowing systemBackflush valve1set

New Zealand

 

Pneumatic componentAirTAC
Air emptying system1setChina
Control systemPc board1setSuko
Switching power supply1pcsChina
Solenoid valve1pcsAirTAC
Suction hose(Φ25)food-grade steel wire reinforced hose3MGermany
Stainless steel suck nozzle(Φ25)1pcsL 350mm
Stainless steel barrel1pcsOD600mm;H700mm
Gear Motor1pcs1.5KW 15-20r/m

 

Technical Parameters:

 

ModelCompressed air consumptionAir pressure
SKVQC-10180L/min0.4-0.6MPa

 

 

Related Optional Equipments

 

NameBrief Description
PTFE powder pre-sintering furnaceSintering PTFE power
PTFE block crusherSmash the lump into power
Electric sieve powder machineTo loose powder before mixing
Recycled material crushing production lineDicer, washing machine, crusher
Powder Mixer / Powder & Auxiliary MixerTo mix powder with liquid lubricant
Hydraulic bar cutting machineCut big size rods as required

 

 

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