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High Temperature Sintering Oven Metal Sintering Furnace Manufacturers

Suko Polymer Machine Tech Co., Ltd.

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Address: No.8, Ziyahe road, Xinbei District, Changzhou , Jiangsu Province, China 213000

Contact name:Sammy Liu

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High Temperature Sintering Oven Metal Sintering Furnace Manufacturers

Country/Region china
City & Province changzhou jiangsu
Categories Cap Making Machinery
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Product Details

PTFE Natural Gas Furnace

 

Suko produces PTFE Sintering Oven suitable for PTFE products / components sintering and also for heat treating. It offers Sintering Oven in different sizes as per client’s requirement. Our PTFE Sintering Oven are good at temperature uniformity, high degree of automation and stability.

SALIENT FEATURES

ü Internal air circulation for good temperature distribution

ü Excess temperature cut-off

ü Control equipment electrically interlocked

ü Heavy duty construction

ü Single owing type comprising a door front of heavy gauge steel

ü Provided air inlet and exhaust system

ü Provided open type strip heater for required heating load

ü Composite blanket insulation

ü Separate control panel board

ü PLC display is available

 

 

PTFE is a popular material in the manufacturing of natural gas furnaces due to several advantages it offers:

  • Chemical Resistance: PTFE is highly resistant to chemicals, making it ideal for use in natural gas furnaces where it may come in contact with various gases and substances.
  • High Temperature Resistance: PTFE can withstand high temperatures without degrading, which is crucial for the efficient operation of a natural gas furnace.
  • Low Friction: PTFE has a very low coefficient of friction, which can help in reducing wear and tear on moving parts within the furnace.
  • Non-Stick Properties: PTFE is non-stick, making it easy to clean and maintain the furnace, and preventing buildup of residues that can affect performance.
  • Electrical Insulation: PTFE is an excellent electrical insulator, which can be important for safety in natural gas furnaces.
  • Weather Resistance: PTFE is resistant to weathering and UV radiation, making it suitable for outdoor natural gas furnaces.
  • Durability: PTFE is a durable material that can withstand harsh conditions, ensuring a longer lifespan for the furnace.

Main technical parameter and configuration.

 

 SpecificationNatural Gas PTFE Oven
Item 
Technical Parameters
Size of chamber2400×8400×2400mm (W×L×H)
outline dimensionBox:3120×8900×2950mm(W×L×H)

Not contain top heating chamber and pipeline.

Heating chamber:2800*3000*2000 mm(W×L×H)

Dimension not including left and right motor and bearing box.

Power supply3p~480v 60Hz
Natural Gas Pressure5~7KPa
The Max of Gas Consumption≤70m³/h
Natural Gas Calorific value8000~85000Kcal/m³
Operating Temperature rangeRoom Temperature ~420℃(Temperature can be arbitrary adjustable accordingly)
Way of HeatingNatural Gas Heating directly
BurnerSix hundred thousand(kilocalorie) imported natural gas burner

(proportional control)

Circulating Draught Fan5.5# Draught fan,wind 14000m³/h,power 7.5KW,Constant temperature centrifugal fan 2 units

Draught, wind, Two power Constant temperature centrifugal fan

Temperature Control ModeIntelligent program regulating instrument(with PID),50 program, with J type thermocouple, with over-temperature alarm instrument, it can be automatically cut off burner power supply as the equipment beyond temperature due to some reason.
Temperature fluctuation≤±3℃
Temperature Uniformity≤±5℃
Furnace System Structure
BoxSeparated Structure, Box and Heating Chamber are assembled at site.
Door TypeFront Double Open Manually, Adjust Structure by Horn Handle
Outer ShellSheet metal Q235 δ1.8, Spraying Acrylic acid Air-dry paint on surface after antirust process
Chamber materialSUS304 1.2~1.5mm
Framework of ChamberSUS304
Thermal Insulation MaterialSuperior Quality Aluminum Silicate Cotton

Heat Preservation at the Bottom 120mm

Each part of the other insulation thickness no less than 200mm

Air recycle System
Air cycle typeUsing two low-noise centrifugal fan, the heating room hot air were blown into the left and right side of the duct, the air flow from the bottom of the box after the two sides into the studio, and the workpiece in the studio after the heat exchange, into the upper part of the duct. Then returned to the heating chamber. So repeatedly cycle to make the temperature of the studio gradually increased. The structure of the device and the principle of hot air circulation to ensure that the temperature uniformity of the various areas of the oven, excluding the low temperature dead and blind.
Blower MotorUsing heat-resistant insert type centrifugal fan
The Part of Burner Chamber
Burner PositionSet on the top of the box, Behind the Heating Chamber located in burner, circulating fan on both sides
Cabinet MaterialChamber material SUS304
Thermal Insulation MaterialSuperior quality Aluminum Silicate Cotton with 220mm.
Control System
Distribution panelSeparate Control Cabinet , set in a nearby place accordingly
ThermometerYudian AI719A Intelligent Application Apparatus,19 steps with 19 programs, control of the burner, with J type thermal resistance temperature sensing element
Over-temperature alarmAI518A Intelligent Temperature Control Instrument, with J type thermal resistance temperature sensing element
Draught Fan ControlFrequency Control
Auxiliary Function& System Protection Configuration

1. Electrical short circuit protection and over current protection, to prevent motor burn and separated.

2. Electrical and heating burner interlocks, that is to say heating after air blast.

3. Control line protection, to prevent short circuit, causing the accident.

4. Air Switch, to prevent the main return circuit overload with short circuit, causing accident.

5. Without electricity for subsequent power to prevent, Prevent continued to increase baking time caused damage to bake.

6. According National electrical industry standard for electrical components, circuit protection.

Protection of Burner

1, Gas under-voltage protection.

2, Air pressure switch protection.

3, Gas leakage protection, with gas leak alarm.

4, Before the burner ignition advance purging ,Heating chamber can be residual gas emptying.

5, Ignition failure alarm.

6, After combustion flame abnormal alarm.

 

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