Easy operation and PLC controlling system of PSA oxygen generator
used in sewage treatment
1, Working principle of High pressure oxygen generator:
On the basis of the discrepancy between adsorption capacity and
diffusion rate, PSA oxygen generator utilizes the ability of
ZMS(Zeolite Molecular Sieve) to absorb most nitrogen in the
compressed air. While controlling the PLC, the qualified purity of
oxygen will be achieved through the process of pressuring
adsorption and decompressing desorption. The whole system consists
of the following components: compressed air purification module,
air storage tank, oxygen and nitrogen separation device, oxygen
buffer tank.
As we all know, oxygen is important in our life. And it has been
widely used in various fields, such as medical, plateau,
environmental protection, combustion-supporting, cultivation,
laboratory, laser cutting, etc. Moreover, the PSA (Pressure Swing
Adsorption) has been a common and advanced technology in industry.
With the development of economy, PSA oxygen has many advantages.
Easy operation and PLC controlling system is a significant feature
of oxygen plant. Because of the factor, no one is needed to control
the machine. Instead of freeing of the human, you can also monitor
the gas purity, pressure, etc from your phone. If there is
something different from the usual, you can take actions to solve
the problem quickly and reduce the loss.
2, Technical features of PSA industrial oxygen generator:
- Good quality of the compressed air can prolong the service life of
molecular sieve so that the machine can keep in a good situation;
- Adopt the new oxygen production process, continuously optimize the
device design, reduce energy consumption and capital investment;
- Simple process, equipment design with compact structure , easy
operation;
- PLC control can conduct the machine intelligently, low annual
operation failure rate
- The qualified gas will be produced within 20 minutes;
- The power supply is enough to run the machine, so it needs low
energy consumption and low operating costs;
- There is no need for someone to control the oxygen plant, so the
cost of staff is low;
- The compact and solid structure of molecular sieve can improve the
efficiency and makes the service life longer;
- The machine can meet different needs of customers because the
pressure, purity and flow rate can be adjustable;
- Reasonable structure, advanced process ensures the safe and stable
of the machine;
- Compared with the high cost of bottled oxygen and liquid oxygen
operation, oxygen making machine has the lowest cost of oxygen
making. For enterprises engaged in medical treatment, plateau,
breeding, environmental protection and combustion support for a
long time, using oxygen making machine is the most cost-effective;
Main Application Fields:
Oxygen-enriched combustion, industrial oxygen generator can be
widely used in petrochemical industry, electric furnace
steelmaking, papermaking, glass production, making ozone,
aquaculture, sewage treatment, aerospace and other industries and
fields, for the different requirements of different users of
different industries use of oxygen, since provide personalized,
specialized oxygen equipment, fully meet the requirements of
different users of gas.
PSA industrial oxygen generator system flow
- Compressed air purification units: This part provides raw material
for the whole system. The material is air so that the cost is not
high and it is quiet friendly to the environment. It ensures the
customers can get more benefit and brings less problems to the
production of qualified gas.
- Air storage tank:The role of the air tank is to reduce the air
pulsation of piston air compressor, improve the continuity and
pressure stability of the output air flow, further precipitate and
separate the water and oil in the compressed air, and ensure the
continuous supply of enough air. Also, it can protect the
compressor so it will serve for a longer time.
- Oxygen and nitrogen separation unit:There are two adsorption towers
A and B which have special molecular sieve.When the clean
compressed air enters into the tower A and flows through the
molecular sieve, N2 is adsorbed, and O2 flows out from the outlet
end of the adsorption tower.The molecular sieve will be saturated
in tower A after some time of adsorbing and tower A automatically
stop adsorbing. Then compressed air passes through tower B for
absorption of nitrogen and production of oxygen , and molecular
sieve in tower A will be regenerated in a short time and release
the adsorbed nitrogen. These processes are controlled by a
programmable logic controller (PLC). When the oxygen purity is
lower than the rated one, PLC will evacuate the valve automatically
to release the unqualified oxygen. It ensures that the unqualified
oxygen will not go back to the pipeline.
- Oxygen buffer tank:The oxygen buffer tank is used to balance the
pressure and purity of oxygen separated from the nitrogen-oxygen
separation system to ensure the stability of continuous oxygen
supply.At the same time, after the switch of the adsorption tower,
it will recharge part of its own gas adsorption tower, on the one
hand to help the adsorption tower boost pressure, but also play a
role in protecting the bed, in the process of equipment work plays
a very important role in the process of technological assistance.
Technical characteristics of pure oxygen outlet
Production:192 Nm3/h
Purity:90%--93%
Pressure:0.3—0.4Mpa
Atmospheric dew point:--40℃(under normal pressure)
Temperature: normal temperature
Product Picture: