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AL6061 Aluminum Alloy CNC Mechanical Parts Black Oxide Surface

Toxmann High- Tech Co., Limited

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AL6061 Aluminum Alloy CNC Mechanical Parts Black Oxide Surface

Country/Region china
City & Province shenzhen
Categories Tool Processing Services
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Product Details

Aluminum Alloy Machined Metal Parts CNC Mechanical Parts Black Oxide Surface

 

 

 

 

Company Profile-Toxmann.pdf

 

Processing & Inspection Machine List.pdf

 

 

There are many kinds of products processed by CNC machine tools, among which aluminum parts are one of the most processed. When using CNC machine tools to process aluminum parts, you must pay attention to these places if you want to make the processing dimensions more stable.


1. The state of the machine tool. Whether the processing is stable or not depends to a large extent on the state of the machine tool itself. Before processing, we have to check the machine tool itself and start the equipment after there is no problem.

 

2. Material cooling problem. The workpiece may deform after cooling. This situation is often unavoidable, and special attention needs to be paid to the use of coolant at this time. The possibility of material deformation should also be considered when performing in-situ measurements.

 

3. Processing technology. The unreasonable processing technology can easily cause the size error of the workpiece. In ensuring the basic processing technology (such as "coarse first, then fine, first face and then hole, first large face and then small face" in milling CNC machining or "reduce the number of clamping times and try to use combined fixtures" in the use of fixtures. Basic machining process details) On the basis of this, it is necessary to minimize the machining error caused by iron filings to aluminum parts.

 

4. Parameter setting. Cutting factors such as cutting speed, feed, depth of cut and tool compensation will affect the stability of machining, so special attention should be paid.

 

5. Tool selection. When machining aluminum parts, try to use special tools, which are often more targeted. For example, the milling cutter specially used for milling aluminum usually has a larger rake angle and helix angle, and the cutting edge is sharper, which is more conducive to the processing of aluminum parts (such as anti-built-up edge), and the surface quality will be better.

 

6. Stress. The aluminum material is soft, so you need to pay special attention to the clamping force. In addition, during processing, the aluminum parts are roughed and left for a period of time before proceeding to the next process to eliminate stress.

 

In addition, aluminum parts should also pay attention to chip removal and the amount of cutting fluid used in the processing of aluminum parts. There are many factors affecting the processing stability of aluminum parts, so it is necessary to respond flexibly during processing, and analyze specific problems in detail. Stable machine tools, reasonable machining techniques and tools, and the skill level of operators are all factors that affect product quality.

 

 

Product Information:

Manufacturer

 Toxmann High- Tech Co., Limited

Product Name

 CNC Machined Parts

Industry Standards

 DIN, JIS, AISI, GB

Design Tools

 UG, ProE, Auto CAD, Solidworks, etc

Material

 AL6061 or Aluminum Alloy

Quality Control

 Hardness Tester, Caliper, Altimeter, CMM, Projector, Quadratic Element

Processing Machines

 CNC Machining Center

Surface Finishing Hard Anodizing
Parallelism Tolerance ±0.02mm
Surface Roughness RA0.8

Other Service

 ODM and OEM, Customized Specification, One to One Communication,   Free Samples

Order Process

 Customer inquiries (provide 2D or 3D drawing) → Toxmann provides   quotes and lead time→ Orders released by customer→ 50% advanced

 payment→ Arrange production → QC pass→ Packing and shipping after   receiving balance payment.

 

Toxmann Capability for Machined Parts:

 

Our Quality and Lead Time Objectives:

 

1. Sample acceptable rate reaches to 100%
2. The qualified rate of finished products reaches to 100%
3. Delivery on time rate reaches to 100%

 

Why Choose Us?

1. We have rich experience and specialize in manufacturing mold parts and machined parts for over 13 years.

2. We have perfect technical team and precision machines, which ensure to provide best service and quality to customers.

3. Short lead time of samples to impove work efficiency.

4. Professional production team and strictly quality management to meet the requirement of capacity and quality.

5. Competitive quotation, excellent service, flexible trade terms.

6. Our philosophy: customers' satisfaction is our target.

 

Toxmann Promise:

1. Provide the detailed production schedule for each order.

2. Offering production status with video and photos for each component.

3. Manufacture the parts base on customers' drawings to meet the quality requirements and industry standard.

4. Over 99% orders can meet the lead time requirement.

5. Respond to the enquiry within 24 hours and offer the quotation within 48 hours.

6. Using the first-rank raw materials which also can be traced.

7. Provide the most competitive price with the high quality and service standard.

8. The most reasonable packing scheme for all products.

 

FAQ:

Q1: Which aluminum alloy is best for machining?

A: Aluminum 6061 is one of the most common aluminum alloys for machining in the 6xxx series. It is also one of the most versatile of all machinable alloys making it a top choice in CNC machining. Aluminum machining uses aluminum 6061 to make a wide range of products.

 

Q2: What is machined aluminum?

A: What is Machined Aluminum? Machined aluminum refers to the aluminum alloys used for CNC machining, usually turning and milling. The usage of CNC machined aluminum has increased significantly, aluminum 6061, aluminum 7075, and aluminum 2024 are common CNC machining aluminum alloys.

 

Q3: What is CNC aluminum alloy?

A: Aluminum 5083 (CNC) is a strain hardening aluminum alloy with excellent corrosion resistance. Suitable for marine applications.

 

Q4:Why is aluminum easier to machine than steel?

A: Aluminum cools at a much quicker and even rate than Steel. This reduces cycle time and saves money. Since Aluminum is so light it can be machined on smaller equipment and also at a faster pace. Aluminum dissipates heat at a very even rate, which allows for great dimensional stability due to less distortion

 

A: What Are 6061 & 6063 Aluminum Alloyed With? 6061 and 6063 both share the same alloying elements. 6061 aluminum can have up to double the iron and typically has substantially more silicon, copper, and chromium than 6063 aluminum. In general, you'll find that 6061 has more of each alloying element than 6063.

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