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Custom CNC Parts Cost Part CNC Machining Parts CNC Precision Milling Service

Dongguan Yexin Intelligent Technology Co., Ltd.

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Address: Hengjiao Industry Zone, Hengjiao Village, Shijie Town, Dongguan, Guangdong, China

Contact name:Hafrey

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Custom CNC Parts Cost Part CNC Machining Parts CNC Precision Milling Service

Country/Region china
City & Province dongguan guangdong
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Product Details

Custom CNC Parts Cost Part CNC Machining Parts CNC Precision Milling Service

 

Our CNC machining services extend to the production of various parts, covering everything

from straightforward "as-machined" workholdings to complex geometric shapes.

 

Operating an extensive range of CNC mills and turning centers, our manufacturing facilities are

well-prepared to meet diverse requirements. Additionally, we have EDM and grinding capabilities

available upon request.

 

Offering precision with tolerances as precise as 0.05 mm (0.0020 in), we pride ourselves on

efficient lead times, providing delivery options within a short span of 1 business days.

 

Product Details

 

Brass is a metal alloy known for its low friction properties, exceptional electrical conductivity,

and distinctive golden appearance.

 

This material offers good machinability, making it suitable for a wide range of applications

that demand low friction and high electrical conductivity.

 

Common Brass Materials
No.Properties
Brass C3600It has superior machinability, thread rolling and knurling characteristics. Typically used in the manufacture of fluid connectors, threaded inserts, couplings, and more.
Brass C3602It’s strength and resistance to corrosion with properties closely resembling that of steel. It is ideal for some of the most demanding conditions such as heavy industrial parts.
Brass C3604It is used in the mass production of brass components. It is widely used in manufacturing hardware, connector, flange and other machine parts by lathe and CNC.
Brass C4926A low leaded free cutting brass which conform RoHs and Reach environment regulations. Widely used on electronic parts, precision machine, valves, and related parts.

 

Brass Finishing and Post-Processing

 

360 Brass has a shiny yellow finish that varies depending on surface roughness.

It can be hand-polished to increase its sheen, or media blasted for more of a matte texture.

 

NameMachining Marks
As machinedVisible, light surface scratches
Smooth machiningVisible, light surface scratches
Fine machiningSlightly visible
PolishingRemoved on primary surfaces
Bead blastingRemoved for non-cosmetic, removed on primary surfaces for cosmetic
BrushingReduced for non-cosmetic, removed on primary surfaces for cosmetic
Powder coatingRemoved
Black oxideVisible

 

Applications of CNC Parts

 

Various industries harness the capabilities of CNC machining to enhance efficiency and precision

in mass production. These industries include:


1. Aerospace:
CNC machinery is pivotal in the aerospace industry for the fabrication of intricate and precision

components used in aircraft and spacecraft.


2. Automotive Parts Manufacturing:
The automotive industry extensively relies on CNC machining for the production of precise and

customized components used in vehicles.


3. Medical Machine Manufacturing:
CNC machining plays a crucial role in the medical industry, contributing to the manufacturing of

intricate components for medical devices and equipment.


4. Transportation:
Industries involved in transportation, such as railways and mass transit, utilize CNC machinery for

the production of components ensuring efficient and reliable transportation.


5. Defense:
The defense industry benefits from CNC machining for the production of accurate and complex

components essential for various defense applications.


6. Marine:
In the marine industry, CNC machinery is employed for the manufacturing of precision parts used

in boats and marine equipment.


7. Oil and Gas:
The oil and gas industries leverage CNC machining to fabricate components used in exploration,

drilling, and extraction processes.


8. Electronics:
The electronics industry relies on CNC machinery for the production of intricate components used

in electronic devices, ensuring precision and reliability.

Company Profile

Factors Affecting Machining Costs


The cost of CNC machining projects is influenced by various factors that have a significant impact

on the overall cost calculation. Manufacturers looking to optimize their processes and manage

expenses effectively should have a thorough understanding of these key elements that determine

machining costs.

Let's delve into the factors that play a crucial role in determining the cost of CNC machining:

 

1. Material Selection:
The choice of raw material directly affects machining costs. Different materials come with varying

costs, availability, and machining characteristics. High-performance alloys, for instance, may be

more expensive than common metals. Material availability also affects pricing.

 

When calculating machining expenses, it's essential to consider the type of material required for

CNC machined parts and its associated cost.


2. Complexity of Design:
The complexity of the machined part or component is a significant cost determinant.

Parts with intricate features, tight tolerances, and complex geometries often necessitate advanced

machining techniques, specialized tooling, and longer machining time.

 

These factors increase overall costs due to the additional precision and expertise required to produce

such complex components.


3. Machining Time:
Machining time is a critical factor in CNC cost calculation. The longer it takes to machine a part,

the higher the cost. Machining time includes cycle time (the time spent cutting the part), setup

time (preparation and tool changes), and overall production efficiency.

 

Optimizing machining processes to reduce cycle time and enhance setup efficiency can minimize

costs and boost productivity.


4. Machine Tooling:
The choice and management of machine tooling have a significant impact on machining costs.

Considerations should include tooling costs, encompassing the purchase, maintenance, and

replacement of cutting tools.

 

The lifespan of cutting tools and the time required for tool changeovers affect production efficiency

and, consequently, cost. Proper selection, maintenance, and optimization of machine tooling can

help control expenses in CNC machining.


5. Volume and Batch Size:
Production volume and batch size directly influence machining costs. Economies of scale come into

play with larger volumes. The cost per part typically decreases as production quantities increase.

 

However, it's crucial to strike a balance between volume and setup time. Small batch sizes may have

higher costs per part due to increased setup time, while larger volumes benefit from reduced setup

time and lower costs per part.


6. Labor Costs:
Labor costs, encompassing the wages of CNC machining engineers and operators, make a

significant contribution to CNC machining expenses. Skilled operators with expertise in CNC

programming, setup, and operation are essential for efficient and accurate machining.

 

Labor-intensive operations or intricate part requirements may involve additional labor costs.

Finding the right balance between utilizing skilled labor and cost management is crucial in

controlling machining expenses.


7. Overhead Costs:
Overhead costs associated with CNC machining operations can impact the overall cost calculation.

These costs include facility expenses, utilities, administrative costs, quality control, and inspection.

Managing and optimizing these overhead expenses are vital for cost control and maintaining a

competitive edge in CNC machining.


8. Scrap and Rework:
Scrap and rework costs are important considerations in machining expenses. Material wastage due

to errors or deviations from specifications can significantly increase costs. Minimizing scrap through

effective quality control measures, precision machining techniques, and robust inspection processes

helps reduce material waste and the need for rework, ultimately lowering overall machining costs.

 

By comprehending and analyzing these factors that affect machining costs, manufacturers can identify

areas for improvement, implement cost-saving strategies, and optimize their CNC machining processes

to achieve greater efficiency and profitability.

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