Share Group Limited |
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To ensure precision, speed and the ultimate product quality, SHARE
has made significant investments in its state-of-the-art
ultrasonics cutting operations.
At SHARE, we have developed in house custom ultrasonics cutting
machines. As a result, you can rely on high precision, outstanding
cutting, closed sealed edges, and the consistent quality required
by SHARE's world - class mesh filters - every time.
Ultrasonic slitting is often used to produce fabric strips and
ribbons with closed edge, minimal material build-up. Ultrasonic
cutting is ideal for precise and clean edge quality, and
measurements are conducted using optical systems.
Share offers the most comprehensive selection of custom cut mesh by
cold, heat, laser and ultrasonics technologies. Contact us now for
more information.
SHARE Ultrasonics Cutting
1. High precision and repeatability
In house developed ultrasonics machines with ultra fine mold ensure
the cut pieces are precise and consistent. Normally the cutting quality of ultrasonics is much better
compared to the laser.
2. Clean, closed cut edges
Woven fabrics can easily fray after cutting, but the heat generated
by the ultrasonics creates sealed edges due to melting.
3. High cutting speed
High speed ultrasonics machines combined with SHARE custom designed
roll-off mechanism to process filter material from rolls. This
results in significant faster production times. Thus we guarantee
fast delivery for normal orders.
SHARE Typical Filter Material | Advantages |
Nylon (PA6) | Tough, abrasion-resistant, good vibration damping, resistant to solvents, fuels and lubricants |
Nylon (PA6.6) | Rigid, stiff, abrasion-resistant, dimensionally stable at heat exposure |
Polyester (PET) | High rigidity, high hardness, high chemical resistance, good dimensional stability |
Polypropylene (PP) | Good chemical resistance, more heat resistant than PVC |
SHARE Filter Strips & Ribbons
Ribbon forms: Single or multilayer ribbon
Custom cut by: Laser cut, heat cut or ultrasonics slit
Laser cut edge
Heat cut edge
Ultrasonics cut edge
SHARE Filter Mesh
Your Benefits
Packaging
Labeling
The label contains the following information:
Applications
Our strips and ribbons are used by our customers in various
industries, including automotive and aerospace for filter systems,
household and industrial settings for filtration purposes,
electronic devices for specialized functions, and healthcare
applications such as diagnostic test strips, perfusion, and
transfusion filters.
SHARE Converting Capabilities
Customers have different requirements for filtration, separation
and sifting, and relying only on single fabrication technology is
not sufficient to meet the challenges of today's demanding
filtration market.
With 40 years of expertise and experience from precision filter
mesh materials to filter components, SHARE has the capability to
tailor our precision filter mesh to your exact application through
our outstanding manufacturing capabilities and automated
fabrication processes, including cutting, calendering, stitching,
gluing, welding, slitting, sewing, pleating, molding and more.
1. Laser Cutting
Laser cutting produces highly precise fabric parts with a
heat-sealed edge. Share uses different laser cutting systems to
meet customers various requirements including semi-automated vision
systems and fully automated with AI programming.
2. Heat Slitting
Heated knives are used to create fabric strips/ribbons for much many applications such as injection molding, and hot-cut mesh edges are melted to enhance durability. Optical measuring systems measure ribbon width with tight tolerances.
3. Ultrasonic Slitting
Ultrasonic slitting are often used to produce fabric strips with closed edge, minimal material build-up. Ultrasonic cutting is ideal for precise and clean edge quality, and measurements are conducted using optical systems too.
4. Ultrasonic Stamping
Often used for highly precise fabric parts.
Ultrasonic stamping ensures tight geometric tolerances. The edges
are non-fraying. One tool is used for punching and can be used for
larger quantities. Optical measuring systems measure dimensions and
tolerances.
5. Ultrasonic Welding
Ultrasonic welding has accurate, clean welds without introducing
secondary materials.
SHARE produces precision plastic cylindrical filters by using
ultrasonic welded tubes.
6. Pleating
We increase the filter surface through pleating.
Fabrics are firstly welded then pleated together, and cut to size
of pleats.
7. Sewing
Sewing and stitching are very suitable for various of mesh filter
bags.
The thread, patch and stitch can be customized on demand.
8. Plastic Injection Molding
The filter material is inserted into the injection molding tool,
positioned and over molded or insertmolded with plastic.
Created from a variety of mesh types and plastic materials, SHARE
manufactures high quality molded plastic filters for a variety of
applications.
We have created thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.
Please feel free to contact us for any filtration inquiry, and our
application specialists will be glad to provide our best filtration
solution for you.
FAQ
1. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By
train, we are one hour away from Hangzhou and two hours away from
Shanghai.
2. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your
evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
3. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need
be confirmed, we will promptly notify you soon.
4. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically,
it takes 5 to 15 working days for us to complete mass production
once you have placed the order.
5. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and
automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of
the process. Additionally, we have spot inspections and final
inspections carried out by our Quality Control (QC) team.
6. What's your largest advantage?
One of our core competencies is our excellent converting
capabilities from yarn over weaving to converted items with
professional technical team and quality guarantee and management
for more than 30 years.
7. What kind of payment terms do you accept?
T/T and LC and more.