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High Precision and Repeatability Laser Cut Burr-Free Polyester Screen Mesh Filter Pieces and Shapes

Share Group Limited

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Address: Pingqiao Industrial Park, Tiantai County, ZJ, 317203, CHINA.

Contact name:Eric Xiang

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Share Group Limited

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High Precision and Repeatability Laser Cut Burr-Free Polyester Screen Mesh Filter Pieces and Shapes

Country/Region china
Categories Recycled Plastic
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Product Details

 

SHARE has been customizing mesh components to fit our customers' needs and applications for decades. We are able to convert filter mesh fabrics into various specific pieces and shapes such as discs, tubes, ribbons, shapes, cut-to-size sections. These are just a few examples that SHARE processes with laser technology.

To ensure precision, speed and the ultimate product quality, SHARE has made significant investments in its state-of-the-art laser cutting operations.
At SHARE, precise filter fabric shapes are created using CAD software and transmitted to high-speed, in house developed custom laser cutting machines. As a result, you can rely on high-speed, outstanding cutting, sealed edges, and the consistent quality required by SHARE's world - class mesh filters - every time.

The main advantages of SHARE laser cutting of mesh filter pieces and shapes:

1. High precision and repeatability
In house developed laser machines with built-in CAD softwares ensure the cut pieces are precise and consistent.

2. Clean, burr free, non fraying cut edges
Woven fabrics can easily fray after cutting, but the heat generated by the laser creates a small weld at the cutting edge. This weld avoids fraying of the yarn.

3. No clamping of filter mesh
Laser cutting is a non-contact cutting technology, so the material doesn't need to be fixed or clamped. There is no damage and contamination to the material and thus increased production speed as roll changes are faster.

4. Extreme high cutting speed
High speed laser machines combined with SHARE custom designed roll-off mechanism to process filter material from rolls instead of sheets. This results in significant faster production times with monthly output at least 10, 000,000 pcs for small filtration discs. Therefore, we ensure prompt delivery for standard orders.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specifications

 

Item nameLaser cut burr-free polyester screen mesh filter pieces
ManufacturerTaizhou Share Filters Co. Ltd.
BrandSHARE FILTERS
Material100% polyester monofilament yarn, other materials such as PA PE PP are available.
ColorWhite or other colors
Fabrication shapeRound, square, rectangular, trapezoidal, circular, irregualr, etc.
It can be customized according to your request or drawings
Mesh opening10-4000 microns for your option.
Product processLaser cut
SampleAvailable
FeaturesAlmost unlimited range of shapes
Suited for healthcare applications
Traceability
Non-fraying sealed edges
CertificateISO19001 SGS ROHS REACH
ApplicationLiquid filtration, medical filtration, and semi finished fabricated mesh filters are particularly suitable for use in injection molding processes

 

Product Gallery

 

Customers have different requirements for filtration & separation, and relying only on ultrasonics cutting technology is not sufficient to meet the challenges of today's demanding filtration market. Therefore, after years of developments, SHARE has developed expertise in almost all processing technologies, including cold cut&stamping, heat slitting, laser cutting, ultrasonics cutting, sewing, pleating, and injection molding etc.


Filter piece and shapes are essential for insert molding. We are happy to advise the best fabrication technology to customers application and requirement.

Here are some examples of our fabricated nyllon(polyamide) mesh filters:

Laser&ultrasonics cut polyester single or multiple layer irregular shapes

Laser cut and ultrasonics cut polyester tubes, ready for insert molding

Polyester strip ring, cut by laser and then welded by ultrasonics

Polyester cylindrical tube, mesh cut by laser and over-lapped welded to tube by ultrasonics

Polyester continuous tube


Polyester corner/edge welded tube cut

Polyester liquid filter bag

Polyester welded bag for medical filtration

Injection molding polyester mesh filters

We have created thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.

Please feel free to contact us for any filtration inquiry, and our application specialists will be glad to provide our best filtration solution for you.

 

Product Procedure

 

 

 

 

 

 

 

 

 

 

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are:

 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

 

Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, bags, injection molded filter etc.

 

 

What SHARE can do for you?

Whether you want to improve the quality or reduce the cost of your existing filter component, plan a new filtration application, or need assistance with specifications and design validation, SHARE is here for you. Our specialist problem solving skills are ready to address any challenges you encounter.

By vertical integration of our global supply chain and expertise, our extensive manufacturing and production facilities, our experiences of filtration team, as well as our materials management, we take end-to-end control of all the steps in the manufacturing process, including weaving, fabrication, molding. Our ability to efficiently manufacture products not only ensures repeatable product quality, but also maintains a steady supply chain, reduces production costs and shortens lead times for our customers.

We aim to offer the most reliable and cost effective filter solutions for all filtration applications. SHARE application speciallists with decades of experiences will help you select the best filter solution for your application.

Contact SHARE today for additional information and how we can help you with your specific filtration requirements.

 

 

Packaging & Shipping

 

For mesh rolls:
1. Rolled on the paper core, 30-70m/roll, packed into PE bags, the product label is attached on the edge of each roll
2. 2-8 rolls per standard export carton
3. Put into PP woven bag to prevent damage during transportation
4. Package belt strengthen

For fabricated & molded filters:
1. Packed into sealed PE bags, 10pcs to 500pcs/bag according to the actual size, double bagged and the product label is attached in the inner bag
2. Put into b
igger PE bag and then standard export carton
3. W
rapped the outer carton with PE stretch film to prevent damage during transportation
4. Package belt strengthen if pallets are available


The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

 

 Port to PortDoor to Door
Express(DHL,UPS,FEDEX, EMS) 1 - 5 days
Air Freight1 - 5 days4 - 10 days
Sea Freight(FCL)15 - 30 days20 - 35 days
Sea Freight(LCL)15 - 30 days22 - 37 days

 

 

FAQ

 

​​1. Where is your factory located? How can I visit there?

We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

2. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.


3. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

4. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

5. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.


6. What's your largest advantage?
One of our core competencies is our excellent converting capabilities from yarn over weaving to converted items with professional technical team and quality guarantee and management for more than 30 years.

7. What kind of payment terms do you accept?
T/T and LC and more.

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