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Multi-channel Hot Staking Machine for Heat Staking Plastic in Automotive Manufacturing

SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.

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Address: ROOM 102, BUILDING25, No.4388 DONGSHAN AVENUE, LINHU TOWN,WUZHONG DISTRICT,SUZHOU CITY,JIANGSU PROVINCE, CHINA 

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Multi-channel Hot Staking Machine for Heat Staking Plastic in Automotive Manufacturing

Country/Region china
City & Province suzhou jiangsu
Categories Belt Making Machinery Parts
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Product Details

 

Multi-channel Hot Staking Machine for Heat Staking Plastic in Automotive Manufacturing :

The Multi-channel Hot Staking Machine is a dedicated machine designed for plastic heat staking tasks, extensively used in automotive manufacturing for heat staking plastic applications.

 

The Multi-channel Hot Staking Machine utilizes pulse heating technology to accomplish plastic heat staking. This enables efficient, aesthetically pleasing, and durable plastic heat staking without compromising the performance of surrounding components. The machine incorporates a PID closed-loop control algorithm, ensuring stable plastic heat staking operations.

 

The "Multi-channel" capability of the machine refers to its ability to control multiple channels. It can simultaneously control up to four sets of heat staking devices for plastic heat staking. Each channel of the Multi-channel Hot Staking Machine can be configured with different heat staking parameters, making it highly suitable for tasks involving multiple staking points and diverse materials or specifications.

 

Specification Table for Multi-channel Hot Staking Machine

 

ModelHN-1000-2HN-1000-3HN-1000-4
Rated voltageAC 220V~240V 50 Hz
Rated power2000W3000W4000W
Output voltageAC 3.8VAC 3.8VAC 3.8V
Number of channels234
Heating temperature set range50~600°C
Thermocouple typeType E,Type K
Communication interfaceRS-485,Ethernet
Language supportChinese,English
Number of program groups5 groups
Number of temperature segments4 segments
Parameter passwordYes
Parameter display and setting7-inch True Color Touch Screen
Weight(excluding wiring)50kg60kg70kg
External dimensions(mm)

Controller dimensions : 215 x 165 x 275

Transformer dimensions:270 x 430 x 295

Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared!


Examples of Multi-channel Hot Staking Machine Applications :

 

(1) Plastic heat staking of automotive motor: It involves the secure assembly of automotive motors and their plastic housings through heat staking plastic stakes, ensuring a strong connection between the motor and its plastic housing. 

 

(2) Plastic heat staking of pouch cell lid: It entails joining the metal component and plastic component of a pouch cell lid through heat staking plastic stakes, creating a reliable connection between them.

 

(3) Plastic heat staking of automotive lighting: It establishes a robust connection between LED light assemblies and their plastic components using plastic heat staking.


The following list presents different types of plastic materials used for pulse plastic heat staking, along with their corresponding levels of difficulty in the heat staking process :

 

Serial Number

Material Name

Difficulty of Riveting

1ABSeasy
2ABS+PCeasy
3AESeasy
4ASeasy
5ASAeasy
6PA6generally
7PA66+GF30generally
8PBTeasy
9PBT+GF30generally
10PCeasy
11PEeasy
12PETgenerally
13PMMAeasy
14POMeasy
15PPeasy
16PPOeasy
17PPS+GF30generally

 

Company Profile :

 

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

 

Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.

 

If you require a custom-made product, please contact us first to obtain detailed information.

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