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Dual-point Pulse Plastic Hot Staking Tip for PCB Hot Staking Fastening
The Dual-point Pulse Plastic Hot Staking Tip is a dedicated tool utilized in the hot staking process for the assembly of plastic components with other parts, frequently applied for secure PCB heat staking fixation. It is designed with two tips, allowing simultaneous hot staking of two plastic stakes on the same plane.
It is important to note that the Dual-point Pulse Plastic Hot Staking Tip is a custom-made product, and its specific materials and dimensional specifications are determined based on user requirements. Here are some key features and details:
1- Dual-tip design: The Dual-point Pulse Plastic Hot Staking Tip is equipped with two hot staking tips placed side by side.
2- Simultaneous hot staking: With the dual-tip configuration, the Dual-point Pulse Plastic Hot Staking Tip enables simultaneous hot staking of two plastic stakes on the same plane. This functionality reduces the overall hot staking cycle time and improves production efficiency without incurring additional equipment costs.
3- Pulse hot staking process: The Dual-point Pulse Plastic Hot Staking Tip utilizes pulse heating technology to accomplish the plastic hot staking task. It quickly heats up and concentrates the heat on the tips and the plastic stakes in contact with the tips. This allows the Dual-point Pulse Plastic Hot Staking Tip to efficiently complete the hot staking task while ensuring the performance of surrounding components remains unaffected, thus guaranteeing the quality of the hot-staked products.
Data table of hot staking difficulty levels corresponding to different plastic materials
Serial Number | Material Name | Difficulty of Hot Staking |
1 | ABS | easy |
2 | ABS+PC | easy |
3 | AES | easy |
4 | AS | easy |
5 | ASA | easy |
6 | PA6 | generally |
7 | PA66+GF30 | generally |
8 | PBT | easy |
9 | PBT+GF30 | generally |
10 | PC | easy |
11 | PE | easy |
12 | PET | generally |
13 | PMMA | easy |
14 | POM | easy |
15 | PP | easy |
16 | PPO | easy |
17 | PPS+GF30 | generally |
The Dual-point Pulse Plastic Hot Staking Tip is a custom-made product, and its specific specifications such as material, shape, and size are designed and produced according to the user's requirements. The following images depict actual samples of the Dual-point Pulse Plastic Hot Staking Tip for reference purposes.
The Dual-point Pulse Plastic Hot Staking Tip combines the functionality of simultaneously hot staking two plastic stakes with the pulse hot staking process, significantly improving the efficiency of hot staking plastic parts. It reduces the assembly cycle time for plastic parts and other components, making it widely applicable in the automotive manufacturing and electronic product manufacturing industries. Common applications include plastic hot staking for PCB and plastic part fixation, metal part and plastic part fixation, and CCS plastic part fixation.
Plastic hot staking for PCB and plastic part fixation
Plastic hot staking for metal part and plastic part fixation
Plastic hot staking for automotive lamp module and plastic part fixation
Plastic hot staking for CCS plastic part fixation