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[China]
Trade Verify
Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
Shenzhen Zion Kaifull Automation Technology Co., Ltd. |
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High precision ZPLF060-L1-(3, 4, 5, 7, 10)-S2-P2 series right angle planetary gearboxs are widely used in industrial automation fields
and helps our customers to fastly develop thousands of innovative and flexible automation applications all over the world each year.
Kaifull PRMCA planetary gear reducers applications reference.
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.
The working principle of planetary reducer is based on the basic principles of the planetary rotation system. It consists of multiple planet wheels, inner gear, solar wheels, and frameworks. The number of planet wheels can be selected according to the demand for deceleration and the efficiency of transmission, usually 3-8. The inner gear is fixed in the frame, while the solar wheel is a central wheel, which is connected to the input shaft. When the input shaft is rotated, the solar wheels drive the planet to rotate. While the planet wheel revolves along the orbit of the inner gear, it also rotates along its own axis. This special way of exercise enables the planetary wheel system to achieve a large deceleration ratio, and also ensures the stability and accuracy of the transmission.
The rotation of the input shaft is passed to the planet wheel through the solar wheel, and the planet wheel starts to rotate under the drive of the solar wheel.
While the planetary wheel revolves along the track of the inner gear, it also rotates along its own axis. This special way of exercise enables the deceleration ratio of the planetary wheel system.
The revolver and rotation of the planet wheel pass the power to the planetary rack, and the planetary shelf transmits the power to the output shaft, which drives the entire decelerator to rotate.
Under the precision manufacturing and installation of the decelerator, the stability and accuracy of the transmission are guaranteed, enabling the planetary reducer to achieve a high -precision deceleration effect.
Kaifull Planetary Reducers Features and advantages
High drive efficiency: The transmission efficiency of planetary reducer is usually high, and can reach more than 90%. This is because in the planetary gear transmission, multiple gears pass the power at the same time, reducing the transmission loss.
Large torque output: Planetary reducer can achieve larger torque output through multi-stage gear transmission. Each planet wheel can withstand part of the load, so that the overall load is scattered to multiple gears, increasing the torque output capacity.
Compact structure: The planetary reducer has a compact structural design. The gear device is located in a closed outer gear and occupies relatively small space. This makes the planetary gearbox special advantageous in limited space applications.
High rigidity and accuracy: Planetary reducer has high rigidity and accuracy, which can provide accurate output movement and position control. This makes the planetary reducer very important in applications that require precision exercise and positioning, such as industrial machinery and automation equipment.
Stable output movement: Due to the coordination of multiple gears, the planetary reducer provides smooth output motion, which reduces the production of vibration and noise. This is very important for applications that require low noise and stable operation.
Rich specifications and options: Planetary reducer has a variety of configurations and options, such as different deceleration ratios, input and output shaft layout, attachment and sensor installation to meet the requirements of specific applications.
Naming Rules
2. Main Technical Specifications
| Matched Motors | Servos motor: 100W, 200W, 250W | ||||
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Backlash (arcmin) | <8 arcmin | ||||
| Rated Input Speed (rpm) | 3000 | ||||
| Max. Input Speed (rpm) | 6000 | ||||
| Rated Outout Torque (N.m) | 16.5 | 27 | 27 | 19.5 | 8.5 |
| Max. Output Torque (N.m) | 33 | 54 | 54 | 39 | 17 |
| Rotor Inertia (Kgcm2) | 0.107 | 0.094 | 0.092 | 0.091 | 0.091 |
| Max. Radical Force (N.m) | 170 | ||||
| Max. Axial Force (N.m) | 120 | ||||
| Average Lifetime (hours) | >20000 | ||||
| Noise Level (dB) | 60 | ||||
| IP Grade | IP65 | ||||
| Lubrication | Long-term Grease | ||||
| Efficiency | 97% | ||||
| Weight (Kg) | 1.95 | ||||
| Shaft Adaptor | Available | ||||
3. Mechanical Drawings (in mm) & Wirings
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
High Standard Quality Management System
Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.
Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.
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5. TechnicaL Support and Services
Standard products delivery within 10-15days.
Professional and high quality customization available.
7*24 technical services via email, Teamviewer, social medias, customer visiting etc.
Site support or training for dealers both in China and customer countries.
18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.
Sending pareparts for repairing or repair in China and send back to customers in new shipments.
Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.
Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.
