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[China]
Trade Verify
Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
Shenzhen Zion Kaifull Automation Technology Co., Ltd. |
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High precision ZPLE090-L2-(12, 15, 16, 20, 25, 28, 35, 40, 50, 70)-S2-P2 series planetary gearboxs are widely used in industrial automation fields, such as,
The working principle of the planetary reducer is mainly based on the transmission of the planetary wheel system. The interaction of the internal gears achieves speed reduction and torque increasing.
Its internal structure mainly includes solar wheels, planet wheels, and inner gears circle. The solar wheel is located in the center and is driven by the input shaft; the planet wheel is located between the solar wheel and the inner gear circle, and there are usually multiple planetary wheels. The inner gears are fixed on the shell of the reducer. When the solar wheels rotate, the planetary wheels generate rotation under its action, and at the same time rotate along the orbits of the inner gear. This unique movement method enables the planetary reducer to achieve a higher deceleration ratio.
In addition, the design of the planetary reducer has the characteristics of compact structure, high transmission efficiency, and low noise, which are widely used in the industrial field.
Kaifull PRMCAS planetary gear reducer Advantages:
Wide reduction ratio range. There are many groups of gear meshing transmission of planetary reducer. The number of gear groups is large, and the transmission speed increases correspondingly.
High carrying capacity. This is because the reducer has many teeth meshed at the same time, and the material rigidity used in the tooth strips is high. After precision processing, the overall carrying capacity of the planetary reducer improves effectively.
High transmission accuracy. The meshing accuracy between the gears is high, which can be less than 1 arc-min. Compared to other types of reducers, it is a high precision reducer.
High efficiency and stable movements. Because each group of gears in the gear reducer only bite the single tooth surface during the deceleration, the gear surface stress requirements are greater when the torque is equal. Therefore, the gear design must be used in large modes and thickness. The larger the gear mold, the greater the tolerance value between the gears, the higher the gap between the gear, and the accumulated side gap accumulated between each deceleration ratio will increase. The precise planetary gearbox combines the unique multi-point uniform, tightly combined structure and the arc structure of the outer gear. In addition to improving the efficiency of the reducer, the design itself can also achieve high -precision positioning.
Easy installation. There are three basic components of the planetary reducer: simple structure, small parts, convenient installation, input and output shaft coaxial, so the structure is simple and the installation is convenient.
The precision planetary reducer is small, light in weight. These characteristics make design more valuable. Among the traditional gear deceleration devices, multiple groups of large and small gears reduce speed through biased transmission. The deceleration ratio is generated by the multiple times of the two gears, and the distance between the size of the gears is pulled open a certain distance. Therefore, the gearbox has a huge room. Especially in the case of high rotating rate, more than two deceleration gear boxes are needed to connect. The structural strength is relatively weakened, the length of the gearbox is longer, resulting in a particularly large volume and a particularly large weight. The structure of the planetary reducer can be repeatedly connected according to the required number of paragraphs, or multiple combinations can be completed separately.
High torque and anti-impact capabilities. Traditional gear is driven by the squeezing of a few contact surfaces between the two gears. All the loads are concentrated on a few contacted surfaces, so it is easy to cause friction between the gears and breaks. The planet reducer has 6 larger 360 degree uniform loads on the gear contact surface. Multiple tooth surfaces of the planet reducer uniformly be uniformly affected by instantaneous impact loads, making the planet deceleration a greater impact. Excessive loads and damage or cracking of the subject and bearings.
| Matched Motors | Servo motor 400W, 750W and stepper Nema 34, frame size 86mm | |||||||||
| Reduction Ratios | 12:1 | 15:1 | 16:1 | 20:1 | 25:1 | 28:1 | 35:1 | 40:1 | 50:1 | 70:1 |
| Backlash (arcmin) | <12 arcmin | |||||||||
| Rated Input Speed (rpm) | 3000 | |||||||||
| Max. Input Speed (rpm) | 6000 | |||||||||
| Rated Outout Torque (N.m) | 96 | 96 | 96 | 96 | 105.5 | 96 | 105.5 | 96 | 105.5 | 71.5 |
| Max. Output Torque (N.m) | 192 | 192 | 192 | 192 | 211 | 192 | 211 | 192 | 211 | 143 |
| Rotor Inertia (Kgcm2) | 0.4 | 0.309 | 0.291 | 0.291 | 0.291 | 0.285 | 0.285 | 0.2835 | 0.283 | 0.283 |
| Max. Radical Force (N.m) | 1020 | |||||||||
| Max. Axial Force (N.m) | 850 | |||||||||
| Average Lifetime (hours) | >20000 | |||||||||
| Noise Level (dB) | 60 | |||||||||
| IP Grade | IP65 | |||||||||
| Lubrication | Long-term Grease | |||||||||
| Efficiency | 95% | |||||||||
| Weight (Kg) | 8.2 | |||||||||
| Shaft Adaptor | Available | |||||||||
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.
Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.
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5. TechnicaL Support and Services
Standard products delivery within 10-15days.
Professional and high quality customization available.
7*24 technical services via email, Teamviewer, social medias, customer visiting etc.
Site support or training for dealers both in China and customer countries.
18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.
Sending pareparts for repairing or repair in China and send back to customers in new shipments.
Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.
Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.
