AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox

AH110 Series Helical Gear High Torque Low Noise Smooth Precision Planetary Gearbox

1. Products Overview

Kaifull PRMCAS extra high precision AH110 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.

Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications

The machinery manufacturing industry

Helical Hear planetary reducer is the intermediate device between power sources and execution agencies in the mechanical transmission industry. It plays a role in decelerating and conveying large torque in industrial production. For example, the mechanical manufacturing industry, the precision planetary reducer, as the second universal machinery and equipment to be used, will continue to rise with the needs of the machinery manufacturing industry.

Industrial automation industry

According to the current demand of planetary reducers, the trend will continue to be increased. Precision planetary reducer plays a key role in the development of industrial production. The planetary reducer replace the traditional gear transmission reducer, which greatly improves the efficiency and quality of industrial production. It will inevitably promote the development of domestic industrial automation, and there will be more and better products to launch, which can bring more efficient products to automation.

Industrial robot industry

In addition to robotics (RV reducer, harmonic reducer) for the robot industry, helical gear planetary reducer is also a type of reducer commonly used in robot joints. Industrial robots have high requirements for positioning accuracy and repetitive positioning accuracy. The application of precision planet reducer can not only improve and ensure the accuracy of industrial robots, but also pass more torque in industrial robots.

Lithium battery industry

Lithium batteries are new energy, such as new energy vehicles we often see. Helical gear planetary reducer is a high-precision equipment in similar reducers. During the operation, the quality and accuracy of production have been greatly improved. Its internal design has the characteristics of high load and high rigidity.

In addition to the detailed industries mentioned above, precision planetary reducer can also be applied to parallel robots, petrochemicals, engineering machinery, instrumentation, light textile industry, precision machine tools, military equipment, semiconductor equipment, printing and packaging equipment, medical equipment, precision testing instruments, precision test instruments, precision test instruments, precision test instruments, precision test instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments. Printing and manufacturing machinery, machine tools and manufacturing systems, automation technology and robotics, etc.

MAIN DIFFERENCES between spur/straight gear and helical gear planetary reducers are as the followings,

First, Structural differences between helical gear and straight gear.

Planet reducer consists of planet wheels, solar wheels, and internal gears, and the difference between helical gear and straight gear lies in the shape of the planet wheel. The gear of the helical planet deceleration machine is inclined, while the gear of the straight gear planet deceleration is parallel to the axis of the planet.

Second, the difference in efficiency differences between helical gear and straight gear

Under the same conditions, the efficiency of slashing gear planet reducer is lower than that of straight -gear planet decelerations. This is because the planet wheel of the planetary reducer is tilted, which makes the bearing inheritance more powerful and increased friction loss. The straight -gear planet deceleration machine can better use the transmission capacity, and its efficiency has improved.

Third, the noise difference between helical gear and straight gear.

The planetary wheel of the planetary reducer is tilted, causing a certain radial force when the gear meshing, increasing the vibration and noise during transmission. The parallel of the gear of the straight gear planet reducer reduces the vibration and noise during the transmission. Therefore, in terms of noise, straight -gear planet reducer is superior to helical planet reducer.

Main Features and advantages of Kaifull PRMCAS Helical gear planetary reducers

Small noise: The oblique gear planetary reducer is relatively quieter, and it reduces 10 % noise than the straight gear planet reducer.

Stability of running: The teeth of the oblique gear are obliquely intertwined with the axis of the gear, and the mesh of the teeth is smoother.

Small backlash: Fine back space 6≤arc-min, the characteristics of the planetary deceleration machine's meticulous positioning, revealing the characteristics of high -precision servo motor.

Small volume: The size of its size in the same level is the smallest, which is more suitable for places with insufficient equipment space.

High intensity: Internal components accept high-strength quality alloy steels that are treated with heat treatment, which can cope with the cruel working environment.

High efficiency: Due to the design of precision gears with low loss, the transmission efficiency is as high as 97 %.

Full seal plan: Seal-type all-oil sealing scheme to ensure that lubricating oil is not exposed, the patent internal tooth ring delusions, and ensuring durability and reducing noise.

There are two support points of the planetary reducer. Its bearings and gear racks are a group. Each hole must be corresponding to the convex, and it must be accurately in place. There must be no deviation. The oblique dental layout fine reduction, high torque, high rigidity, high accuracy input low back gap, and high positioning accuracy.

2. Technical Specifications

AH110 Series Helical Gear Planetary Gearbox General Technical Specifications

AH110 Series 1-stage models main technical data

AH110 Series 2-stage models main technical data

3. Mechnical Drawings (In mm)

Note: If you find difficulty in model selection,  just kindly contact us and the most proper reducer will be recommended or customized.