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High Torque Helical Planetary Gearbox Low Noise Smooth CE Certified AF180 Series

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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High Torque Helical Planetary Gearbox Low Noise Smooth CE Certified AF180 Series

Country/Region china
City & Province guangdong
Categories Escalator Parts
InquireNow

Product Details

AF180 Series Helical Gear High Torque Low Noise Smooth Precision Planetary Gearbox

 

1. Products Overview

PRMCAS extra high precision AF180 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields 

and greatly appreciated by our customers worldwide.

 

Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications

Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.

Packaging machinery: Helical gear planetary reducer can be used to drive the driver of various packaging equipment such as sealing machines and printers to achieve efficient and accurate packaging movements.

Textile machinery: Helical gear planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.

Printing machinery: Helical gear planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.

The field of aerospace: Helical gear planetary reducer can be used as high-precision, high-performance, high-reliability forces, which are widely used in aircraft, missiles, satellites, aerospace and other aerospace fields.

Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.

The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.

Medical equipment: Helical gear planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.

Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.

Various industrial robots: Helical gear planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.

The above are some of the machine segments applicable to helical gear planetary reducer, which can be applied to many other fields.

 

KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,

High transmission efficiency of helical gear: The helical gear meshing structure is compact and the transmission efficiency is higher, generally all stage range can be 94% to 99 %.

The helical gear transmission is more stable: the stability of the transmission ratio is the basic requirements of various reducers. Among them, precision planet reducer is widely used in various needed machinery and equipment and requires higher stability. Therefore, compared with the straight gear system, the helical gear technology with more accurate bite force can be more stable.

Higher rigidity: The helical gear of the planetary reducer has a large convergence, and there is a large number of meshing gear during the operation, which greatly reduces the impact and noise. Run at high speed.

Lower noise: When the speed of the helical gear planetary reducer and the spur gear reducer are the same speed, the noise of the helical planet reducer is lower than the straight gear reducer. The reason is that the helical gear planetary reducer first contact the surface, but the positive gear is face-to-face. The helical gear is lubricated and smooth during the transition, and the noise generated by sudden changes due to contact during operation is much smaller than that of a straight gear.

Smaller in size: In the process of processing, the number of gear is small to avoid the lower cut gear. The corresponding gears will be much smaller. Therefore, under the rack number of the same specifications, the volume of the helical gear planetary reducer will be relatively smaller.

The helical gear has various styles and sizes: The helical gear planetary reducer is more comfortable than the spur or straight gears. The transmission shaft of the helical planet redeeming does not need to be at the same level as the rear axis. If it is a straight gear planetary reducer, it only needs to be at the same level.

 

2. Technical Specifications

AF180 Series Helical Gear Planetary Gearbox General Technical Specifications

Rated Input Speeds(RPM)1500
Max. Input Speed (RPM)3000
Max. Radical Force (N)15000
Max. Axial Force (N)14000
Efficiency (%)97% for 1-stage and 95% for 2-stage
Noise (dB)70
Average Lifetime (hour)20000

 

AF080 Series 1-stage models main technical data

Structure1-stage
Reduction Ratios3:14:15:17:110:1
Rated Output Torque (N)600750750750500
Emergency Stop Torque (N)18002250225022501500
Rotor Inertia (Kgcm2)28.9823.6722.7522.4822.55
Blacklash (arcmin)

2 types: <3arcmin for P0 precision
and <5arcmin for P1 precision

 

AF180 Series 2-stage models main technical data

Structure2-stage
Reduction Ratios15162025283035405070100
Rated Output Torque (N)6501050100010001050800100010001000800710
Emergency Stop Torque (N)19503150300030003150240030003000300024002130
Rotor Inertial (kg.cm2)12.357.547.427.547.147.147.147.147.547.547.54
Blacklash (arcmin)

2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision

 

 

3. Mechnical Drawings (In mm)

Note: If you find difficulty in model selection,  just kindly contact us and the most proper reducer will be recommended or customized.

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