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Open Loop Mini Stepper Motor Drive 3.0A 2 Phase With Alarm Output

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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Open Loop Mini Stepper Motor Drive 3.0A 2 Phase With Alarm Output

Country/Region china
City & Province guangdong
Categories Mouldings
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Product Details

Y2SD1R5 PLUS 3.0A 2 Phase Open Loop Mini Stepper Drive with Alarm Output for Nema 8 to 23 Hybrid Stepper Motors

 

1. Products Overview

This YSD1R5 Plus mini stepper driver is Alarm Signal Output supported based on Y2SD1R5, which enables controllers to receive driver and motor real time status information online.

Same as Y2SD1R5, Y2SD1R5 PLUS is also special in small size and low heating, which especially suitable for applications which has limit space and low heating requirments, such as medical equipments, aerospace devices, labroatry devices, electronics equipments, chemical testing facilities, etc.

 

A step motor driver is a motion control driver that receives control singles and output proper driving current for a stepper motor and control its movement. Step motor and driver constitute a stepping motion control system, and the performance not only depends on the stepper motor, but also the stepper driver.

 

The control signal of the step drive mainly includes the pulse plus direction type, CW CCW type, external IO signal speed control type, fieldbus control type, such as EtherCAT, CanOpen, Profit net, etc.

Based on stepper motors with or without encoders, the step drivers can be divided into open-loop stepper motor drivers and closed-loop stepper motor drivers. Generally speaking, the closed-loop stepping system has better performance, such as great improvement in step loss, heating, output torque etc. However, with the development of technology, the open-loop steppers also have satisfactory and enough performance in many applications.

 

Based on the control principles, the step drivers are divided into analog stepper drivers and digital stepper drivers.

Although the analog step motor drive can basically meet the needs of some applications and is widely used in automated equipment in various industries. However, people have also discovered that analog stepping drivers have some problems that are difficult to solve. For example, when working at a low speed, a resonance will happen, especially when integrated with the mechanical structure, the resonance and noise will be more serious. In addition, analog stepper driver cannot perform well at high speed, such as no more than 700-800rpm, so that it cannot be used in many industrial automation applications. In addition, in terms of anti-interference capability, analog stepper driver performance is not very good, such as step loss is common when an analog stepper driver installed close to VFD or other devices which need big current.

 

Digital stepper drivers adopt DSP for signal processing and control for better performance and flexible application oriented customization. The basic functions of the DSP is to do voltage & current, and precise control of the motor motion through well designed control algorithm. The maximum difference between the analog and digital stepper driver is that the digital one can effectively reduce the vibration, noise and heating of the step motor, especially under low speed and low micro stepping (subdivision) conditions. Generally the digital stepper drivers have better performance than the analog one.

 

2. Main Technical Specifications

ItemDescription
Input Voltage12 to 48VDC
Output Current0.4 to 3.0A (Peak)
Control Mode

Pulse and Direction,

CW &CCW

Control Signal5VDC and 24VDC Compatible

Micro Step

Range

16 Types, 1-128 Micro Step Settings,

From 200 to 25600 Pules/Round

Idle Current50% or 90% by Setting Jumpers
Special Functions

Auto Tuning, Self Test, Micro Step Interpolation,

Load Inertia Selection

Input signal

Filtering

150KHz Digital Filtering for Low Micro Step Scenarios

2MHz Digital Filtering for High Micro Step Scenarios

Protection

Metal, High EMC Performance,

Multi-Level Electrical Protection

Matching MotorsAdaptive to Stepper Motors of Nema11 to Nema23

 

 

3. Stepper Driver External Interfaces

 

4. LED Status Indicator Description

Based on LED status indicators, driver working status or abnormal causes can be identified.

5. Output Current Settings

Switch SettingsPeak Current /A
SW1SW2SW3
OffOffOff3.0
OnOffOff2.7
OffOnOff2.4
OnOnOff2.0
OffOffOn1.6
OnOffOn1.2
OffOnOn0.8
OnOnOn0.4

 

Idel current can be set as 50% of nromal by set SW4 ON and 90% when OFF.

 

6. DIP Switch Seetings

SW5SW6SW7SW8

 

Microsteps

 

PPR

OFFOFFOFF0 FF12525000
ONOFFOFF0 FF10020000
OFFONOFF0 FF5010000
ONONOFF0 FF408000
OFFOFFON0 FF255000
ONOFFON0 FF204000
OFFONON0 FF102000
ONONON0 FF51000
OFFOFFOFF0 N12825600
ONOFFOFF0 N6412800
OFFONOFF0 N326400
ONONOFF0 N163200
OFFOFFON0 N81600
ONOFFON0 N4800
OFFONON0 N2400
ONONON0 N1200

 

7. Other DIP Settings

DIP no.FunctionDescription
SW9

Self Test

On: motor will rotate at 1rpm/s for 1 round clockwise and 1 round back.

SW10Micro Step Interpolation

On: Micro Step Interpolation enabled, suggest to

use when micro step is less then 8. Off: Function disenabled.

SW11Pulse Mode Selection

On: CW and CCW

Off: Pulse and Direction
SW12

Input Signal

Digital Filtering

On: 150kHz, suitable for low micro step settings Off: 2MHz, suitable for high micro step settings

 

8. Control Signals

Input signals descriptions as the followings,

DisplayTerminal nameFunction
STEP

Pulse signal

Receive 5-24V/NPN/PNP signal

DIR

Direction signal

Receive 5-24V/NPN/PNP signal

EN

Enable signal

Receive 5-24V/NPN/PNP signal; EN no input, motor enable

 

9. Connections

Input control signals connections as bellow,

Output alarm signals connections as bellow,

 

10. Mechcanical Dimenssions

                     

 

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