Leadtop Pharmaceutical Machinery |
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Application:
The ZJR-5 Vacuum Emulsifying Mixer is composed of main
pot(emulsifying pot),a water phase pot and an oil phase pot, vacuum
unit, up-and down system, electrical control system and the motor
frame etc.
Main Technical Data:
Manufacturer | China LTPM Group Co., LTD | ||
PN | 5L vacuum emulsifying mixer | ||
Capacity | Design volume: 6L, working capacity:5 L | ||
Kettle Cover | Liquid(particle)inlet, sunk material inlet, air inlet with filter, inspect light and sight glass, vacuum port, pressure meter(1 to -0.1 bar), pressure clamp | ||
Mixing pot |
Material | Inner layer: SUS316L thickness: 3mm | |
Middle layer: SUS304 thickness: 2mm | |||
Outside layer: SUS304 thickness:2mm | |||
configuration | Bottom material exhaust, size: 1.5” | ||
Temp. sensor (0-199℃) | |||
Electrical heating: 2kw, cooling water inlet | |||
Stirring system |
Homogenizer | 1.Material: SUS316L; standard homogenizer 2. Power: 1.1 kw/380/50Hz; RPM: 0--2800R/Min | |
Stirring scrap and middle stirring | Material: SUS316L,Scrap material: PTFE | ||
1. Stirring scrap and middle stirring use the same motor 2,Power:0.75 kw/380V/50Hz;RPM:0~86r/min(Frequency control) 3. Stirring scrap and middle stirring rotating the opposite direction | |||
Safety: 1. During stirring, the cover can not open, 2. Cover lift can not stirring. | |||
Vacuum system | 1. Vacuum pump: water recycle, power 0.37kw/380V/50Hz 2. With pressure sensor (during vacuum condition, hydraulic can not open) | ||
Heating method | Jacket electrical heating | ||
Exhaust method | Electric doom and bottom discharge or positive pressure discharge material | ||
Pressure | Pressure in the pot during working: -0.090 Mpa; Jacket working pressure:0.2 Mpa | ||
Control box | SUS304 , 1.2mm thickness | ||
Dimension | 1400mm×600mm×1900~2400 mm | ||
Shelf is SS, platform with raised platform and SS guardrail | |||
Spare parts | One year spare parts and tools | ||
Guarantee | One year | ||
Using life | More than 15 years |
Oil pot | Design volume | 3.35L |
Working capacity | 2.7L | |
Stirring power | 0.025kw | |
Stirring speed | 1400 RPM | |
Heating power | 1 Kw | |
Water pot | Design volume | 3.35L |
Working capacity | 2.7L | |
Stirring power | 0.025kw | |
Stirring speed | 1400 RPM | |
Heating power | 1 Kw |
Feature:
The main pot is composed of the cut-off mixing pot, cut-off mixer
unit, circulating system and the stirring system etc.
The materials are sucked into emulsifying pot by transportation
pipe under the vacuum state, or it also can be put from the feed
inlet.
The material are stirred by both the center blade and side scraper,
which works on the inner surface of pot keeping stirring materials
from being stuck onto the wall. In the process of blade-stirring,
the materials are continuously crushed, pressed, fold. Then the
material is sent to the cut-off mixing unit where they are again
cut off, broken and stirring by the strong interaction between
running cutting wheel and cutting sheath. The materials are finally
crushed into small pellets of 200um~2um. Besides, because of the
vacuum in emulsifying pot, the bubbles generated during stirring
and mixing process are sucked out from material. The ex-circulating
system can make the homogenizing more strong. The material within
the pot can be give off only under the state of change direction of
the control valves.
The temp controller on operation panel can adjust the temp of the
homogenizer pot; The homogenizer stirring and the blade stirring
cab be used simultaneously or dividedly; The homogenizer stirring
time can be set by the custom according to the different material.
After finished the whole procession please rise the pot cover for
the clearing.