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3-5t/H Biomass Wood Pellet Maker Sawdust Vertical Ring Die Pellet Machine

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3-5t/H Biomass Wood Pellet Maker Sawdust Vertical Ring Die Pellet Machine

Country/Region china
City & Province zhengzhou henan
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Product Details

 

3-5t/H Sawdust Biomass Wood Vertical Ring Die Pellet Production Line Manufacturing Plant

Product Description:

The biomass pellet machine mainly drives the reducer by the main motor, the reducer reduces the motor speed through the speed ratio, and drives the pressure roller to rotate through the connected main shaft. The periphery of the pressing roller is a ring mold, and wood chips, straw powder, wood powder and other materials enter the pressing chamber. The pressure roller extrudes the material from the small hole of the mold through mechanical extrusion, and pushes the material out of the working room through the material transfer plate.

 

Raw materials (moisture content 15%-30%)→(straw) crushing→conveyor feeding→briquetting→packing and storage.

 

Biomass pellet machine is a kind of biomass energy pretreatment equipment. Sawdust, straw, rice husk, bark and other major agricultural and forestry processing wastes are used as raw materials, and solidified into high-density pellet fuel through pretreatment and processing. Biomass pellet machine is divided into flat die biomass pellet machine and ring die biomass pellet machine.

1. Features and uses of biomass pellet machine:

The gear transmission system is adopted, the transmission ratio is ideal, the driving torque is large, and the transmission is stable; there are ring dies of various diameters and thicknesses, and users can choose at will according to different needs to obtain better technical and economic benefits.

2. Intelligence

The material is fed by a frequency conversion motor, equipped with an overload protection device and a magnetic plate iron removal device; high output, low noise, and convenient operation and maintenance.

3 Biomass particles can compress the raw material density from 130kg/m3 to over 1100kg/m3, which brings convenience to transportation and storage and improves combustion performance.

Pellet fuel formed from straw is a new type of bioenergy that can replace firewood, raw coal, fuel oil, and liquefied petroleum gas. , Widely used in heating, household stoves, hot water boilers, industrial boilers, biomass power plants, etc.

 

Features:

 

1. Simple structure, wide applicability, small footprint and low noise.

2 Make pellet fuel compact and stylish, which is more conducive to storage.

3. The pellets made by the pellet machine have high hardness, smooth surface, full combustion, high calorific value, and no pollution

4. There are flat die and ring die for granulator equipment, each has its own advantages. The output of ring die granulator is larger, the shape is beautiful, and the operation is stable.

5. The ring die granulator is easier to press materials that are difficult to bond and shape, so it is a wise choice for investors to start a business.

Biomass pellet machine pellet fuel can be used as clean energy and can replace coal and is widely used in thermal power generation fuel, industrial boilers, household heating stoves, etc. It is convenient for storage and transportation, clean and non-polluting when burned, and has little ash content without coking. The company's main products: biomass pellet machine and a complete set of equipment, biomass pellet heating stove equipment, etc. Modern production workshops, sophisticated processing equipment, complete testing methods, and product quality are guaranteed.

 

Technical Parameters:

Model
power
Capacity
Reducer model
Size
450
55-75kw
0.8-1t/h
KLJ918
260*105*180cm
560
90-130kw
1-1.5t/h
KLJ918
315*125*210cm
600
110-130kw
1.5-2t/h
KLJ958
315*125*210cm
700
160kw
2.5-3t/h
KLJ1058
256*155*219cm
800
200-220kw
3-4t/h
KLJ1238
270*175*230cm


Applications:

Material fuel is made of solid waste such as corn stalks, wheat straw, straw, peanut shells, corncobs, cotton stalks, soybean stalks, chaff, weeds, branches, leaves, sawdust, bark, etc. Press, densify, and shape to become a small rod-shaped solid particle fuel. Pellet fuel is made by extruding sawdust, straw and other raw materials with pressing rollers and ring dies under normal temperature conditions. The density of the raw material is generally about 110-130kg/m3, and the density of the formed particles is greater than 1100kg/m3, which is very convenient for transportation and storage, and at the same time, its combustion performance is greatly improved.

 

product advantages:

1. The vertical direction of the mold. Vertical feeding, no arching, easy to dissipate heat

2. The mold is installed statically and vertically, the machine is easy to fix, and the machine runs smoothly;

3. The pressure wheel rotates to make the material generate centrifugal force and distribute evenly around

4. The mold has two layers, which can be used up and down, reducing costs and increasing efficiency

5. The involute cylindrical helical gear is used for direct transmission, and the transmission reaches more than 98%.

6. The normalizing heat treatment of the transmission gear tooth billet after water forging improves the hardness of the tooth surface; the tooth surface adopts carburizing treatment, and the carburizing layer is as deep as 2.4mm to enhance the durability and prolong the service life of the parts; the hardened tooth surface is silent The fine grinding and edge trimming process makes the operation quieter and more stable.

7. The main shaft and connected hollow shaft are made of alloy structural steel through water forging, rough turning, heat treatment, fine turning and fine grinding. The structure is reasonable and the hardness is uniform, which improves the fatigue resistance and durability of the parts and provides guarantee for safe operation.
8. The bearings and oil seals used in the transmission part are all made of bearings and temperature-resistant fluororubber oil seals imported from the United States, and a special lubricating oil return system is added, the oil circuit is circulated and cooled, and oil is lubricated automatically at regular intervals. Ensure that the bearings are fully lubricated and the operation is more efficient.

9. The bearings used in the particle forming system all use silent bearings, and a thin oil circulation cooling and lubrication system is added to ensure longer service life and safer operation of the bearings.

 

Customization:

The vertical ring membrane granulator is a production-type machine that crushes eucalyptus, pine, birch, poplar, fruit, crop straw, and bamboo chips into sawdust and chaff to produce biomass fuel. The new generation of vertical vertical ring film granulator effectively solves the shortcomings of difficult granulation and poor effect on biological crude fiber. The main drive adopts high-efficiency belt drive, the ring die adopts quick-release hoop type, and the feeding adopts frequency conversion speed regulation. Feeding, to ensure uniform feeding, the door cover is equipped with a forced feeder, and the manufacturing process is adopted, and molds for various raw materials can be customized for various pellet machines of customers to meet various needs.

 

 

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