Shenzhen Perfect Precision Product Co., Ltd. |
Verified Suppliers
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Machining CNC precision milling parts, drilling parts
1. Keywords: CNC stainless steel parts
2. Process: CNC processing
3. Color: according to your requirements
4. Origin: Guangdong, China
5. Use: widely used
6. Drawing format: 2D/(PDF/CAD) 3D (IGES/STEP)
7. Equipment: CNC machining center
8. Delivery time: 1-2 weeks
Three quick tips for CNC tools and machining
When it comes to CNC processing, time is money. For small batch
production, part setup, programming, and machine run times often
far exceed material costs.
Understanding how part geometry determines the required machine
tool is an important part of minimizing the number of settings a
mechanic needs to perform and the time it takes to cut parts. This
speeds up the part manufacturing process and saves you money.
Here are 3 tips you need to know about CNC machining and tools to
ensure that you can effectively design parts.
1. Create wide corner radius
The end mill will automatically leave an internal angle. A larger
corner radius means that larger tools can be used to cut corners,
reducing run time and therefore cost. In contrast, a narrow
internal radius requires not only a small tool to process
materials, but also more tools - usually at a slower speed to
reduce the risk of deflection and tool breakage.
To optimize the design, always use the largest corner radius
possible, and take 1/16 ″ radius as the lower limit. Corner radii
less than this value require very small tools and run time
increases exponentially. In addition, if possible, try to keep the
inner corner radius the same. This helps eliminate tool changes,
which increase complexity and significantly increase run time.
2. Avoid deep pockets
Parts with deep cavities are usually time-consuming and costly to
manufacture.
The reason is that these designs require fragile tools, which are
easy to break during machining. To avoid this situation, the end
mill should gradually "decelerate" in even increments. For example,
if you have a 1 "deep groove, you can repeat the tool path of 1/8"
pin cutting depth, and then perform the finishing tool path with
the last cutting depth of 0.010 ".
3. Use standard drill and tap size
Using standard taps and drill sizes will help reduce time and save
part costs. When drilling, keep the dimensions as standard
fractions or letters. If you are not familiar with the size of
drills and end mills, it is safe to assume that a traditional
fraction of one inch (such as 1/8 ", 1/4", or a millimeter integer)
is "standard". Avoid measurements such as 0.492 "or 3.841 mm.
FAQ:
Q: Is your company committed to the concept of total quality
management?
A: Yes, no matter bending, laser cutting or CNC processing, workers
will conduct first sample inspection and random inspection during
processing to ensure product quality.
Q: How many inspections should be carried out for a project?
A: Generally speaking, the following four inspections will be
carried out for products: incoming inspection, first production
inspection, sampling inspection and pre shipment inspection. Among
them, multiple sampling inspections will be conducted.
Q: Can you review the drawings with our engineering team and
provide a quick estimate of the changes required?
A: Yes, our engineers are quick. If there is anything in the
product that needs to be modified, we can give you a new price
immediately after you tell us.