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TG-8000 CE Ultrasonic Depth Tester For Induction Hardened Layer

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TG-8000 CE Ultrasonic Depth Tester For Induction Hardened Layer

Country/Region china
City & Province beijing beijing
Categories Polishers
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Product Details

 

Ultrasonic Depth Tester for Induction Hardened Layer TG-8000

 

Background:

 

Surface hardening treatment can improve the wear resistance and fatigue strength of components subjected to dynamic stress. These characteristics are mainly determined by the surface hardness, hardened depth, and depth profile of residual stress. The depth of the hardened layer is an important quality indicator in the surface hardening treatment process. Currently, the quality of the hardening process can only be ensured through random testing methods. This method not only damages components, wastes time, but also has a high cost.

 

 

Solution:

Our company uses a fast, non-destructive ultrasonic method to measure the depth of hardened layers. This method can reduce the inspection workload and cost, and ensure that the product is always of high quality by adjusting the production process in time. The instrument can optimize the manufacturing parameters, shorten the idle time of the machine after replacing the inductive sensor, realize the fast manufacturing control function and good quality management.

 

Cong

 

 

 

Hardened layer depth detection performance

Object to be measuredDepth of the induction hardened layer
Measurement range0.7 ~ 15mm
Measurement resolution0.1mm
Measurement repeatability±0.1mm(per one location)
Sensibility80 dB or more (5 MHz narrow band)
Adjustable gainMax 120dB Min 0.1dB pitch
Center frequency of receiving amplification1-20Mhz
Vertical linearityWithin ±2.8%
Horizontal linearityWithin ±0.6%
AC chargerAC 65W fast charging input 100 ~ 240V±10% 50/60Hz±3Hz
BatteryLithium-ion battery
Charging time1.5h
Operating timeAbout 12h(Varies depending on user usage conditions)
Ambient temperature0~50℃(during operation)-20~60℃( during storage)
Display and screen size5.0 inch LCD HD screen
External dimensions(mm),weight(g)183mm(W)×113mm(H)×45mm(D) 780g
External interfaceSD memory card
Type-c data transmission port

 

Our equipment:

The device utilizes the following principle: the hardened layer has almost no resistance to ultrasonic waves, while materials that have not undergone hardening treatment will scatter a large amount of ultrasonic waves. The detection system records the backscatter signal and processes it with our electronic measuring elements. Through comprehensive automatic data evaluation, the final hardened depth of the material can be obtained.

 

 

Features

● Measurement equipment can be integrated into the production process.

● The measurement accuracy is very high: the error in determining the surface depth value is about ± 0.1mm (metallographic method)

● Quickly obtain measurement results: each measurement only takes a few seconds.

● Large numbers of parts can be evaluated very quickly.

● By using different wedges, workpieces of different sizes can be measured.

● The device can move freely (total weight: 780g).

● Parameters can be easily adjusted according to customer requirements.

 

Technical parameters

●Ultrasonic pulse transducer

●Ultrasonic receiving frequency:1—20 MHz.

●Two receiving and sending channels.

●Signal envelope processing.

●Acoustic coupling is achieved through special wedges.

 

 

Standard configuration

Serial numberNameQuantity
1Host1
2Probe1
3Probe line1
4Wedge1
5Fast charging1
6Split bottle coupling agent and calibration sampleEach 1
7Power cable1
8Manual1
9Certificate1
10Warranty card1

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