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Semi Automatic Coil Winding Machine For Generator Stator Winding

SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd.

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Address: North End Puzhuang Dadao,Xukou Industrial Area,Wuzhong District,Suzhou,China

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Semi Automatic Coil Winding Machine For Generator Stator Winding

Country/Region china
City & Province suzhou jiangsu
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Product Details

SMT - R650 Automatic Stator Winding Machine For Auto Starter Stator

 

 

1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing, auto getting through wax tube and output setting, etc.
2. This machine is suitable for winding the coil for big power motor.
3. The tooling could be auto extend and retract, therefore, it is not need to discharge the tooling when taking out the finished coil, thus to reduce the labor and improve the efficiency.
4. It could produce different dimension coils which are for same series size stator by adjusting the tooling, and tension is adjustable.

 

(1) Main Technical Parameter

 

ModelDR650
Swing diameter≤650mm
Effective length of the tooling≤400mm
Parallel wire number≤20pcs
Wire diameter0.4-1.5mm
Wire arraying width400mm
Power supply220V/50/60Hz 1.5Kw
Machine weight950kgs
Air Pressure0.4-0.6MPa
Machine dimension(L)1500*(W)1700*(H)1550mm

 

(2) The operation steps of this machine


Production efficiency of this machine
Around 1000pcs/8 hours,it is only a rough idea, depends on the armature slots number and turn number.
Load armature on the shuttle manually, press START button,shuttle will deliver the armature to the winding position, and automatic winding, indexing and wire cutting,after completing, the shuttle will take out the finished armature from winding position, operator unload the finished armature, one cycle is completed.


(3) Machine Main function and Characteristic


Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.

 

(4) OEM/ODM Profile


Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

 

(5) Production Line Profile

 

With good service, professional team and reliable quality, SMT  provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

 

(6) About Smart

 

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

 

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