Compressor Motor Winding Coils Inserting Machine Horizontal Inserting Winding Coils and paper

Compressor Motor Winding Coils Inserting Machine Horizontal Inserting Winding Coils And Paper

Compared with other kinds of inserting machines, "QX" series have the advantage of modular tooling design, characterized by quick tooling change,  changeover time is only 8 minutes.

And horizontal winding inserting struture is more suitable for big stators production, can be combined with bovine-eye bearing platform and Coil Expanding Machine for three-times of winding insertion, which can make easy to transfer among different machines, saving labor intensity and easy for loading/unloading.

(1) Technical Parameters of Coil Inserting Machine

(2) Main Features of Coil Inserting Machine

Compressor Motor Winding Coils Inserting Machine is used to insert winding coils and wedge insulation into stator slots automatically at one time. On Winding Machine, coils are wound orderly into transfer cups. Operators just put the transfer cup with coils into the inserting tooling, transfer coils into inserting tooling, then start the inserting machine, it can insert winding and wedge paper into slots automatically at one time.

Wedge and coil are all automatically inserted into stator;

Adopting servo motor to push coil; function with pre-pushing coil;

Cutting paper and indexing are driven by servo motor; speed is adjustable;

Adopting servo motor to feeding paper slot by slot, interval slot or skip slot; wedge paper length is adjustable;

PLC controller can detect fault position, with the function of fault diagnosis;

Equipped with pre-feeding paper device and meet the consistency of paper length;

Paper feeding is equipped with heat device to achieve cutting paper in low temperature;

The speed of pushing coil is adjustable according to different wire gauge;

Operator works in standing posture;

Pressing the button to start the machine by both hands;

Changeover time: ≈10mins.

(3) Main Allocation of Coil Inserting Machine

A. PLC Controller: INOVANCE (China);

B. Servo motor system: INOVANCE (China);

C. Sensor element: OMRON(Japan), AUTONICS(Korea);

D. Other electric elements: SCHNEIDER(France), IDEC(Japan), Delixi(China);

E. Ball screw: HIWIN(Taiwan)

F. Bearing: NSK(Japan), SKF(Sweden);

G. Pneumatic elements: AirTAC (Taiwan);

H. Air source pressure: 0.5~1MPa;

I. Power: 6.5 Kw;(as per actual configuration)

J. Power Source: 3-phase 415V/50Hz;

K. Weight: ≈1150Kg ;

L: Dimension(mm):(L)2380×(W)1280×(H)1700;

(4) Services

We're specialized in developing and producing machines for different induction motors production, such as Coil Winding machine, Coil Inserting Machine, etc.

Design and manufacturing are standard except customer has special request. For example, shape design, allocation and colour,etc. can be specilized. Besides, we can help to arrange the layout of machines in customer site when necessary.

Our engineers will provide customers with professional technical support. Within one year warranty period, some support and parts need to be replaced will be without charge.

Overseas after-service is also available. If customer needs our help, our after-sales engineers will be at customer's site within the shortest time.

With good service, professional team and reliable quality, SMT provide customer with different kinds of equipments for various motors production. It can be one set machine or the whole prodcution line from winding process to final forming process. So especially for customer who wants the whole production line, we can provide manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training, even complete turn-key project.

(5) Application

Our machines are mainly applied in various induction motors such as washing machine motor, air conditioner motor, pump motor, precision servo motor, industrial three-phase motor, fan motor and new energy motor, etc.

(6) Details Show