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CuAg type Copper Mould and High Temperature Resistance Copper mould Plate

BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD.
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BEIJING SINO STEEL ENGINEERING & EQUIPMENT CO., LTD.

CuAg type Copper Mould and High Temperature Resistance Copper mould Plate

Country/Region china
City & Province beijing beijing
Categories Copper Sheets
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Product Details

Copper mould plate wider plate working life 100000~150000tons each coating

 

 

  1. Reference Working Life

 

  • Stainless steel

Less than 2000 mm X180mm (billet dimension):25000~30000 tons/each coating

More than 2000 MM X180MM (billet dimension):80000~120000tons/each coating

 

  • Carbon steel

Less than 2000 mm X180mm (billet dimension):30000~40000 tons/each coating

More than 2000 MM X180MM (billet dimension):100000~150000tons/each coating

 

Note: It can be remilled and recoated for 3~5 times.

 

China Market Share: 20~30%

 

 

2. How to Use Copper Mould Tube Rightly

 

      The Instructions of Assembling Copper Mould Tube:

 

  1. 1Clean water jacket, including the pipe of inlet water and outlet water.

 

  1. 2Put copper mould tube into water jacket, measure water gap by means of feeler gauge (examiner), adjust bolts to make water gap uniformity.

 

  1. 3Pay attention to setting upper and bottom seals, press the cover outside the seals.

 

  1. 4Test water pressure, which usually is between 10 and 14 bar, normally 12 bar. There is an installing platform, on which water jacket and copper mould tube, or whole set of mould are put. The inlet water and outlet water are controlled through the valves, after which there are pressure meters. After degassing the air, increase water pressure to 12 bar and remain 20 ~30 minutes. Look into if no leakage happens from copper mould tube, no fall of pressure showed on pressure meters.

 

  1. 5Put the mould assembly on the rack of oscillator and tighten it using the screws. Assemble the seals for inlet and outlet of water, as well as for foot-roller cooling. There is an orientation hole on the rack of oscillator.

 

  1. 6Align arc and observe the gap of foot-roller. There are foot-rollers on four sides at the bottom of mould. Straight templet is used for straight face, and arc templet is used for curve face. Put templet into copper mould tube, then come out a little. Observe the gap between the outside part of templet and foot-roller. The best gap is 0.3~0.5mm.

 

  1. 7While casting, observe if it is smooth and no off-square happens.

 

  1. 8Record other data for the purpose of analyzing the reason for any problem, including temperature of ladle, steel grade, type of lubrication, type of dummy bar, pressure and flow rate of cooling water for mould and foot-roller.
  2.  
  3. Material
MaterialChemical CompositionMechanical PropertiesElectric Conductivity (%IACS)

Cu

(%)

Others

(%)

Tensile Strength σ b (N/mm2)Yield Strength σ 0.2 (N/mm2)

Elongation

δ

(%)

Hardness (HB)
E-Cu>99.90 20040404598
SF-Cu>99.85P0.015-0.040240-310190-25025-1080-9585
        

 

CuAg>99.50Ag0.08-0.12240-310200-22516-10110-12595
Cu-Cr-Zr>98.0

Cr0.3-1.2

Zr0.08-0.3

375-445280-35520-13115-13080

 

 
MaterialCuAg, Cu-Cr-Zr
DesignH-beam
Rectangular
Size

H-beam: 700-1016x280-1000 (LxW)

Wall thickness:35-310mm

 

Rectangular:Max 5000mm×3800mm (L x W)

Wall thickness:30-75mm

CoatingCoating material: Cr, Ni-Co or Ni-Fe
  • Product Scope:
MaterialCuAg, Cu-Cr-Zr
DesignH-beam
Rectangular
Size

H-beam: 700-1016x280-1000 (LxW)

Wall thickness:35-310mm

 

Rectangular:Max 5000mm×3800mm (L x W)

Wall thickness:30-75mm

CoatingCoating material: Cr, Ni-Co or Ni-Fe

 

  • Material Details:
ltemTempUnitMaterial
   CuDHPCuAg0.1CuCrZr
 Chemical Composition
   

Cu 99.85

P0.015-0.040

Cu 99.50

Ag0.08-0.12

Cu 98

Cr 0.30-1.20

Zr 0.08-0.30

 

Recrystallisation temperature 345360690
Modulus of elasticity2010^3MPa120123126
Melting point 108310831078
Specific gravity g/cm38.98.98.9

 

    
 Physical properties
Electical conductivity20%IACS859580
Thermal conductivity20W/(m.K)340375330
Coefficient of thermal expansion20-30010^-6/K17.117.117.2
      
 

 

      
 
      
0.2Yield point strength(Rp0.2)400Mpa 130-145240-290
Elongation(A5)20%25-1016-1020-13
Hardness20HB80-95110-125115-130
Note: TP2(GB/T5231-2001)Equivalent SF-Cu/DHP-Cu(DIN1787)
TAg0.1(CuAg0.1)(GB/T5231-2001) Equivalent DPS-Cu(DIN1787)

 

 

Mechanical properties
Ultimate tensile strength20Mpa240-310240-310375-445
Ultimate tensile strength100Mpa190-270230-270365-425
Ultimate tensile strength200Mpa140-190205-240365-410
Ultimate tensile strength300Mpa 175-210335-375
      

 

Ultimate tensile strength400Mpa 145-160315-350
0.2Yield point strength(Rp0.2)20Mpa190-250200-225280-355
0.2Yield point strength(Rp0.2)100Mpa185-260195-240270-345
0.2Yield point strength(Rp0.2)200Mpa 180-225260-330
0.2Yield point strength(Rp0.2)300Mpa 165-215250-320

 

 

 

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