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Structured packing provides a large surface area per unit volume, which maximizes mass transfer performance and creates a lower pressure drop than conventional distillation trays. By reducing the pressure drop, structured packing increases energy efficiency. Together with our structured packing, we use our own demister / mist eliminators to maximize column performance.
Proven performance
Around the world, we have deployed our structured packing in chemical processing, steel, gas-to- liquid (GTL), gasification and a wide variety of other applications.
Compare: Packed columns offer multiple benefits
| Packed columns | Trayed columns |
| Lower pressure drop leads to significant power savings. (Greater than 5% reduction in power is possible.) | Higher pressure drop, but shorter columns. |
| High turndown capability. (Down to 40% of design capacity is possible.) | Limited turndown for efficient operation. (60-70% of design capacity is typical.) |
| Enables pure argon production by distillation, therefore eliminating need for a pure hydrogen source. | Can be used for high-pressure distillation. |
Structural dimension and characteristic parameters of stainless steel orifice corrugated packing.
| Item | Unit | 125X | 125Y | 250X | 250Y | 350X | 350Y | 500X | 500Y | |
| corrugation height h | mm | 24.0 | 11.5 | 8.4 | 6.0 | |||||
| corrugation inclination θ | (°) | 30 | 45 | 30 | 45 | 30 | 45 | 30 | 45 | |
| corrugation distance 2B | mm | 39.6 | 19.0 | 14.0 | 9.9 | |||||
| corrugation angle β | (°) | 79.0 | 79.1 | 79.6 | 79.0 | |||||
| void fraction ε | δ=0.15mm | % | 99.4 | 98.6 | 98.0 | 97.2 | ||||
| δ=0.12mm | % | 99.5 | 98.9 | 98.4 | 97.8 | |||||
| δ=0.10mm | % | 99.6 | 99.1 | 98.7 | 98.2 | |||||
| Perforated hole diameter d0 | mm | 4.5 | 4.5 | 4.0 | 4.0 | |||||
| Opening rate σ | % | 8.5-9.5 | 8.5-9.5 | 9.0-10.0 | 9.0-10.0 | |||||
| radius of curvature of the top circle of corrugation angle R | mm | ≤2.0 | ≤1.4 | ≤0.9 | ≤0.5 | |||||
Note: The influence of opening rate on the plate is not calculated
1 General Provisions
1.1 This standard specifies the requirements for marking, specification and characteristics, materials, manufacturing requirements, inspection and acceptance, marking, packaging, storage and transportation of stainless steel orifice corrugated packing products, as well as the calculation of characteristic parameters of orifice corrugated packing.
1.2 The corrugated packing with stainless steel orifice plate is suitable for gas-liquid mass transfer separation tower equipment, and the applicable temperature of the packing is - 200 ~ 400 ℃.
1.3 The structured packing is suitable for the clean gas-liquid system without solid particles or suspended solids or easy to self assemble.
2. Reference standard: GB / T 4239 cold rolled stainless steel and heat resistant steel strip
3.1 Mark
HG/T 21559.2—2005—P×××—×××
Standard No. - year No. - packing model - inner diameter of tower Φ (mm)
For example, the inner diameter of packing tower is Φ 600mm, and p250i type stainless steel orifice corrugated packing is used, which is marked as follows: HG/T 21559.2—2005—P250I—600.
3.2 Specifications and characteristics
3.2.1 Stainless steel orifice corrugated packing is a number of corrugated plates pressed from stainless steel strip, which are vertically stacked and assembled into a disc-shaped structured packing according to the requirements of a certain diameter. The corrugations of the adjacent corrugated plates are inclined in the opposite direction, and the corrugations of the upper and lower adjacent packing plates are 90 ° crossed.
3.2.2 Before the corrugated plate is pressed, it is necessary to punch holes on the plate in advance and press the fine grain, or use the rolling grain equivalent to the fine grain.
3.2.3 Eight types of stainless steel orifice plate corrugated packing are listed in the table. The characteristic parameters of the type selection are the specific surface area of the packing and the angle of the corrugation, which can be selected according to the process design requirements.
Stainless steel orifice corrugated plate
h: corrugation height (mm)
2B: corrugation distance (mm)
β: corrugation angle (°)
δ: plate thickness (mm)
S: corrugation length (mm)
R: radius of curvature of the top circle of corrugation angle (mm)
In Hualai, every year we manufacture and supply hundreds of cubic meters of metal structured packing in different models. There are many popular types and materials for option. Custom order is welcome, too! We are happy to help with what you need!
