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Bimetallic Twin Conical Screw And Barrel Design For Wpc

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Bimetallic Twin Conical Screw And Barrel Design For Wpc

Country/Region china
City & Province jiangsu
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Product Details

Bimetallic Twin Conical Screw And Barrel Design For Wpc

 

1 . Description

ProductBimetallic twin conical screw and barrel
Hardness after hardening and temperingHB260°~320°
Nitrided HardnessHV950°~1000°
Nitrided Depth0.50~0.7mm
Nitrided Brittlenessabove 2 stage
Surface RoughnessRa0.4
Screw straightness0.015mm
Hardess of surface chromium-plating after NitridingHV≥950HV
Chromium-plating Depth0.05~0.10mm
ALLoy Depth0.8~2.0mm
Alloy hardnessHRC56°~65°
Alloyiron,nickel,tungsten,molybdenum

 

 

 

2 . Types of screw

Gradual type

mutant type

wave type

barrier type

double screen type

shunt type

separation type

exhaust type

pin type

mixed type

double-head type

three-head type

multi head type etc.

 

 

3 . Material with processing technology 

Base Materials:

1)38CrMoAlA(SACM 645)

2)42CrMo(AISI 4140)

3)Cr12MoV(SKD11)

4)4Cr5MoSiV1(SKD61)

5)9Cr18MoV

6)40Cr

Bimetallic Alloy Materials:

1)Fe-based alloy

2)Ni-based alloy

3)Co-based alloy

4)Tungsten carbide

Processing Technology:

Heat treatment

High-frequency quenching

Nitriding treatment

Hard-chrome electroplating

Bimetallic alloy welding

Bimetallic alloy centrifugal casting

 

 

 
 
3 . Technical Parameter
Base Material1)38CrMoAlA(JIS SACM645);2)Cr12MOV(JISSKD-11) ;
3)4Cr5MoSiV1(JIS SKD-61) ;4)42CrMo(AISI4140)
Bimetallic Alloy Materials1)Fe-based alloy2)Ni-based alloy/Deloroalloy
3)Co-based alloy4)NiCo-based alloy
5)Tungsten carbide/Wolframcarbide
Double-alloylevelLevel A - containing Tungsten of40%
Level B - containing tungsten of 25%
Level C - containing tungsten of15%
Surface TreatmentHeat Treatment
High FrequencyTreatment
Nitriding treatment(120Hours):
Depth of Nitrided Layer: 0.5-0.8mm
Hardness of Nitrided Layer: 900-1020Hv(HRC56°-65°)
HardChrome Plating treatment:
Thickness of Hard Chrome Plating Layer:0.05-0.10mm
Hardness ofHard Chrome Plating Layer: ≥950HV
Nickel alloyplating.treatment:
Bimetallic barrel / Cylinder: Centrifugal Casting(Inlay Alloy)
BimetallicScrew: Plasma Alloy Coating Spraying
Depth of Bimetallic Layer: >2mm
Hardness of Bimetallic Layer: HRC55°-72°
Spraying corrosion wear-resisting dual metallayers

 

 

4 . Comparsion of the output (LDPE)

Pressure is generated if resin passes over the barrier, forcing any air in the melted resin back to the feed side and effectively preventing the intrusion of air bubbles on the sub flight side. This is highly effective with resins that generate bubbles such as PS, PA, PET and EVOH.

 

 

 

 

5 . Parallel twin screw and barrel application
1)PP
2)PE
3)PVC
4)WPC
5)SHEET/PIPE/PROFILE/ FOAM BOARD
6)CRANULAR TWIN SCREWS EXTRUDERS

 


 

Bimetallic Treatment of Screw

The bimetallic screw for extruder twin screw is a kind of screw spray welding a 2~3mm-thick alloy coat on the screw flight of output area for the screw . The Bimetallic treatment has excellent corrosion resistance, abrasion resistance and high working temperature. And its useful service life is greatly improved contrast to the common nitrided screw.

 

 

6 . As per customer's demand,we can also supply below:
PVC/PE Film Blowing Screw;

Blow Molding Screw;

PS/PE/PP/ABS Sheet Extrusion Screw;

PE Aluminum Plate;

PPR Pipe Screw;

EVA Extrusion Screw;

HDPE High efficiency Screw;

PET Straps Screw;

XPS/EPE Foamed Screw;

Granulation Screw,Vented single screw etc.

 

 

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